Author Archives: ep

China OEM High Efficiency 185 Cfm Industrial Air Compressor Diesel 100/200 Liter Air Rotary CHINAMFG with OEM Available with Great quality

Product Description

high efficiency 185 cfm industrial air compressor diesel 100/200 liter air rotary CHINAMFG with OEM available

Product Description

1. From customers’ feedback, CHINAMFG air compressor is the most cost-effective brand, with stable quality and competitive price, acceptable by most customers.
2. The air displacement is 6%-10% bigger than other brand, so the drilling speed is more quick, also more stable when drilling hard rock.
3. To be honest, after 1-2 years using, the head temperature will be easily rise, so when the outdoor temperature more than 30 Degrees Celsius,it will stop work, but the CHINAMFG brand without this problem, that also is the main reason we choose it. 
4. For the CHINAMFG brand, their air compressor not only used for drilling machine, also for mining machine, also is the first manufacturer that can produce the high-pressure air compressor in China.

Besides the CHINAMFG brand air compressor, we can also provide Kaishan, HongHangZhouan, Sullair, Liutech, CHINAMFG brand.

Mian Technical Machine

Model Rated FAD Rated Pressure Weight Dimension
S60T 18 m3/min 18 bar 3055 kg 3220*1670*2150 mm
S85T 24 m3/min 22 bar 3450 kg 3560*1830*2100 mm
S95T 29 m3/min 24 bar 4300 kg 3950*2000*2550 mm
S98T 30 m3/min 24 bar 4350 kg 3950*2000*2550 mm
S100T 31 m3/min 25 bar 4350 kg 3950*2000*2550 mm
S125D 36 m3/min 30 bar 5500 kg 4220*2000*2300 mm

Application
Air compressor is commonly used in water well drilling, rock drilling, mine drilling areas and so on. Air compressor is the main body to provide air source power for percussive water well drilling rig, provide certain air volume and pressure for DTH drilling rig.

Product Photo

 

 

 

 

S60T S95T

 

 

S100T S125D

Product Show

Product Detail

PRODUCT ADVANTAGES
According to your local market needs and budget, we can design the right machine for you.

Air-end
Professional customized 2 stage screw air-end. Lower energy consumption, longer life. Lower maintenance cost.
Controller
Clear view of parameters display and indicator lights.With data diagnostic functions and alarm indicators,safe & reliable.
Full opening doors on both left & right side
Larger operating space.Easy service access and high efficiency for time saving.Used oil or coolant drained from centralized chassis point for environment protection.Reinforced heavy duty & durable undercarriage design.
International Famous brand diesel engine
Top of the line manufacturing process,reliable & durable.More powerful engine with fuel adaptability.More powerful and better responding in lower speed.Integrated design with less failure rate and for easy maintenance.

Mass Production

We can provide custom rebar bending machines according to customer requirements such as work capacity, weight, shape, color, voltage, etc.
Currently, we has advanced production technology and advanced product testing equipment, scientific and sound corporate management, and strictly operates in accordance with the ISO/TS9001:2008 international quality standard management system, strict quality clearance, and provides customers with qualified products.In the past 10 years, our products have been sold to 39 countries and regions.With the accumulation of customers, our export volume is growing at an average annual rate of 36%.

Our Partenres

Trust us, join us and give you the best experience.

 

GOOD REVIEWS
Even in the current situation, many customers are unable to visit our factory, but there are still many partners who choose to trust us, and the praise of customers recognizes our strength.

Packing

FAQ

Q1: – Can i request customize service?
A: Yes, dear sir, we can also customize voltage, material, colour, nameplate etc., and meet your other special request.
Q2: – What is the advantage of your factory?
A: Here we’re your “Chinese Partner”, accurate market sharing, reliable investment suggestion, select right machine, quick problem solver, reliable after-sales service, minimize purchasing risk. 
Q3: – What service do you supply after order?
A: Your order will be fully tracked including production, professional quality control, strong logistics teamwork working and experienced customs documents preparation, you can get One-stop service from us.
Q4: – How to solve the after-sales problem?
A: You can send us a video or pictures to explain the problem, later we can give you a solution to solve it, if it is our responsibility, we will 100% in charge of it and try our best to make you satisfied, we pursue long term cooperation always.
 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
After-sales Service: Online
Warranty: 1 Year
Lubrication Style: Lubricated
Customization:
Available

|

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

What is the impact of altitude on air compressor performance?

The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:

1. Decreased Air Density:

As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.

2. Reduced Airflow:

The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.

3. Decreased Power Output:

Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.

4. Extended Compression Cycle:

At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.

5. Pressure Adjustments:

When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.

6. Compressor Design:

Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.

7. Maintenance Considerations:

Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.

When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China OEM High Efficiency 185 Cfm Industrial Air Compressor Diesel 100/200 Liter Air Rotary CHINAMFG with OEM Available   with Great qualityChina OEM High Efficiency 185 Cfm Industrial Air Compressor Diesel 100/200 Liter Air Rotary CHINAMFG with OEM Available   with Great quality
editor by CX 2023-10-02

China best Japanese Truck Parts Air Compressor Crankcase S2916-11360 for Hino Fg1j Gh1j FM1j air compressor CHINAMFG freight

Product Description

Product Description

Item No. S2916-11360 Material Mental
Brand FXihu (West Lake) Dis. MOQ 10PCS
Place of Origin HangZhou, China Size Standard
Application Hino FG1J GH1J FM1J Shipment By Sea

More Item for HINO

More Model

For HINO

W06E,P11C,EF750,K13C,K13D,N04C,W04D,P09C,H06C,H07C,H07D,F17C,F17E,F20C,J08C,J08E,J05D,J05C

 

For CHINAMFG FUSO

4D32,4D33,4D34,4D35,6D14,6D15,6D16,6D17,6D22,6D24,6D40,8DC9,8DC10,8DC11

 

For ISUZU

4JB1,4JH1,4JJ1,4BE1,4BD1,4HF1,4HG1,4HE1,4HK1,6BD1,6BE1,6SD1,6SA1,6QA1,6HE1,6HH1,6HK1,10PC1,10PD1,10PE1,12PC1,12PD1,6WA1,6WG1,6WF1

 

For CHINAMFG UD

PF6,PE6,PD6,NE6,ND6,FD46,DF42,FD42,FD35,ED35,ED33,RH10,RH8,RD8,TD27,TD42

Company Information

HangZhou FXihu (West Lake) Dis. Auto Parts Co.,Ltd is professional Truck Spare Parts with more than 5 years experience with rich experience and successful cases .

Trucks we are dealing with are HINO Trucks, for ISUZU Trucks, CHINAMFG CHINAMFG Trucks ,NISSAN UD Trucks , CHINAMFG Trucks , and so on.

Items we supplying are Front Panels , Front Bumpers , Lower Bumpers , Corner Panels , Bumper Panels , Head Lamps ,Corner Lamps , Fog Lamps , Side Lamps , Mirrors,Mirrors Arms ,Mirrors Caps , Step Panels ,Tanks and more .

Packing

After-sales Service: Yes
Warranty: 3 Month
Type: Air Compressor Crankcase
Product Name: Air Compressor Crankcase
Application: for Hino Fg1j Gh1j FM1j
Shipment: by Sea

air compressor

What role do air dryers play in compressed air systems?

Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

1. Moisture Removal:

Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

2. Contaminant Removal:

In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

3. Protection of Equipment and Processes:

By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

4. Improved Productivity and Efficiency:

Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

5. Compliance with Standards and Specifications:

Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What is the purpose of an air compressor?

An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:

1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.

2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.

3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.

4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.

5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.

6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.

Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.

China best Japanese Truck Parts Air Compressor Crankcase S2916-11360 for Hino Fg1j Gh1j FM1j   air compressor CHINAMFG freightChina best Japanese Truck Parts Air Compressor Crankcase S2916-11360 for Hino Fg1j Gh1j FM1j   air compressor CHINAMFG freight
editor by CX 2023-10-02

China Hot selling Factory Wholesale Piston Air Compressor 220V/110V (Can Be Customized) , 110V 220V 380V with Great quality

Product Description

Product Paramenters

ITEM NO GLE750A-1
Name Air compressor
Packing 2 pcs / carton case
Weight 8.5 kg
Dimension 255*135*212 mm
Technical Specification Voltage :220V 50Hz /110V 60Hz ;
Power: <=650W ;
Air flow rate : 120L/min @ 2 bar ;
Rate working pressure : 2 bar ;
Restart pressure : 0 bar;
Noise : ≤55dB(A) ;
Speed: 1440rpm / 1700rpm ;
Temperature : -5ºC-40ºC ;
Thermal protector : 135ºC
Insulation class: B
with oxidation treatment

 

 

 

 

Lubrication Style: Oil-free
Cooling System: Air Cooling
Speed: 1440/1700rpm
Air Flow Rate: 120L/Min@0bar
Motor: Copper Coil
Core Components: Engine, Motor, Pump
Samples:
US$ 120/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

Are there air compressors specifically designed for high-pressure applications?

Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:

1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.

2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.

3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.

4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:

  • Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
  • Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
  • Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
  • Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
  • Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.

5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.

When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.

High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.

China Hot selling Factory Wholesale Piston Air Compressor 220V/110V (Can Be Customized) , 110V 220V 380V   with Great qualityChina Hot selling Factory Wholesale Piston Air Compressor 220V/110V (Can Be Customized) , 110V 220V 380V   with Great quality
editor by CX 2023-10-01

China Good quality Air Compressor Oil Free 3300341 3 Gallon/12 Liters Quiet Power Technology Briggs & Stratton arb air compressor

Product Description


Automatic Complete 5 Gallon Barrel Bucket Mineral Drinking Water Filling Machine

*We supply complete solution for the 5 gallon Barrel water bottling plant ,including Water treatment system / Decapping machine  / Inside brusher / Externer brusher / Automatic 5 Gallon rinsing filling capping machine / Automatic Cap sleeve label machine / Code sprayer / Film wrapping machine / Automatic 5 gallon palletizer system 

Machine list for ref
 

Items Machine description Qty.
1 De-capper machine 1set
2 Linear type automatic washing machine
(only outside)
1set
3 Automatic washing-filling-capping machine 1set
Uploading & downloading system 1set
Light checker 1set
2m roller conveyor 1set
4 Automatic bottle neck labeling machine
Shrink tunnel for PVC small cover
1suit
5 Cap elevator with hopper and UV sterilizing lamp 1set

 

Complete Line Flow Chart :

1. Decapping Machine
2. External Brusher
3. Automatic 5 Gallon Rinsing Filling Capping Machine
4. Cap elevator
5. Code sprayer
6. Light checker
7. Cap film shrinker Machine
8. Plastic bag wrapping machine
9. Bucket collect 

 

Features

1. This machine produces 3&5 gallons barreled drinking water.
2.It integrates bottle washer, filler and sealer into 1 unit.
3. In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
4. This machine can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
5. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
We all use 304 stainless steel or food level material to ensure the high quality of our machine. PLC control system is used and electric parts are using famous brand like CHINAMFG CHINAMFG Schneider and so on.

Parameters
 

Model QGF-100 QGF-150 QGF-300 QGF-450 QGF-600 QGF-900 QGF-1200 QGF-1500 QGF-2000
Capacity 100BPH 150BPH 300BPH 450BPH 600BPH 900BPH 1200BPH 1500BPH 2000BPH
Filling Head No 1 1 2 3 4 8 10 12 15
Capping head No 1 1 1 1 1 1 1 1 1
Working position No 3 5 7 9 11 13 15 17 21
Diameter of Bottle Diameter:265~275mm
Height of Bottle 150~360mm
Weight(KG) 450 500 2500 3000 3500 7000 8000 8500 9500
Power(kw) 1.4 1.5 6 30 32 32 40 45 50

Electric configurations
 

Item Parts Name Brand Brand
1 PLC SIEMENS Germany
2 Inverter
3 Touch Screen
4 Switch
5 Contactor
6 Relayer
7 Solenoid Valve AIRTAC ZheJiang
8 Drive motor FEITUO Swiss
9 Reducer CNP China
10 Water Pump SKF China
11 Main Bearing AUTONICS Sweden
12 Sensor AIRTAC Korea
13 Air component ABB ZheJiang

 

Video link
 

5 Gallon machines 450BPH 5 Gallon water filling line https://youtu.be/2bx7B8gOuzs
450BPH 18.9L Water bottling production line (taken from client’s factory) https://youtu.be/W1BE93eODYQ
20L barrel water filling bottling machine 450BPH (taken from client’s factory) https://youtu.be/M0RsL_10wIU
450BPH 5 Gallon water filling production line (taken from client’s factory) https://youtu.be/y9_ekeFTIfI
5 gallon water filling bottling production line (taken from client’s factory) https://youtu.be/0B3lQyZqgaY
Automatic 1200BPH 20L water filling packing line https://youtu.be/gYhYMOB1poM
900BPH 5 gallon barrel water filling line https://youtu.be/ntyGXs3AHXc
300BPH 5 gallon water filling line https://youtu.be/-6tOUSQi0bU
Manual bottle loading 200BPH 5 gallon washing filling capping machine https://youtu.be/DHAl0hhvwrQ
5 Gallon barrel water filling production line https://youtu.be/O1zENb_RkWg
5 gallon barrel rinsing machine automatic type (taken from client’s factory) https://youtu.be/q00VLwEpiug
Semi-automatic PET 5 gallon de-capping and washing machine https://youtu.be/TjxZ0UUmMRs

Prodution line in clinet’s factoty

We do more … … …

1) Water treatment equipment—RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.

2) Filling Machine—3 in 1 Washing filling capping—for your water, carbonated drink, juice, wine, vinegar, milk, tea and so on.
—-150 to 2000ml bottle, 3.5-10L,11- 20L bottle (3-6gallon bottle)
—PET bottle, Glass bottle, PP bottle and Can
—-Screw cap, Aluminum cap, Grown cap and 3 (four) twist caps etc.

3) Labeling Machine—Stick label, Shrink sleeve label, Hot melt Opp labels. Wet glue label

4) Printer , Manual code printer , Inkjet printer , Laser printer

5) Packing Machine—-Shrink film, Cartons packing machine

6) Bottle Blowing Machine— for making plastic bottle

7) Injection Molding Machine—for your cap and perform.

8) Subsidiary products for drink production—Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.

Our Service

The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
 
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.

After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.

Certificate

 

Type: Volumetric Filling Machine
Automatic Grade: Automatic
Material Type: Liquid
Filling Valve Head: Multi-Head
Feed Cylinder Structure: Single-Room Feeding
Dosing Device: Rotor
Customization:
Available

|

air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China Good quality Air Compressor Oil Free 3300341 3 Gallon/12 Liters Quiet Power Technology Briggs & Stratton   arb air compressorChina Good quality Air Compressor Oil Free 3300341 3 Gallon/12 Liters Quiet Power Technology Briggs & Stratton   arb air compressor
editor by CX 2023-10-01

China manufacturer 36V/2X18V Cordless Range Rechargeable Li-ion Battery Inflator and Air Compressor mini air compressor

Product Description

1. Specification

Charger Voltage 100-240V/50-60Hz
Rated Voltage 36V (18×2 Li-ion battery)
Max. Pressure 135 CHINAMFG (8Bar)
Max. Air Flow 98 l/min
Product size 40x35x14 CM (not include battery)
Weight 7.8KG (not include battery)
contents With 2pcs 4.0Ah battery pack, With 1pc 2.3A fast charger

2.Detailed images

3.Company information

Honesty Makes Perfection, Innovation Makes Success.

TMC Machinery Co., Ltd. was founded in 1999. After more than 20 years of development, TMC has grown into a group company that combines R&D, manufacturing and trading service together, and has become important tool supplier for retailers, importers and CHINAMFG tool brands all around the world.

Now the most important and successful business of TMC is One-Battery-For-All platform. We have been focusing on this lithium battery platform for more than 6 years and have built up a leading range of cordless tools covering power tool, garden tool, bench tool and other categories that share the same batteries and chargers. As of today, we already have more than 260 different assortments in our platform which will keep expanding in near future.

One-Battery-For-All idea is very popular these days because it really brings great convenience and variety to users. They are taking up more and more market share from corded tools or gasoline tools. All the big international brands are working on their own platforms. Our platform already has significant market success in EU nations, Japan, Australia and North America. Many important products including batteries are produced in our own factory (HangZhou Liangming) and the rest from our close partners. Thus we have full confidence and control of the quality.

MOQ: 500PCS
Material: Metal+PA6/ABS/PP
Packing: Color Box
Battery Capacity: 4.0ah / 5.0ah
Battery: Lithium Battery
Transport Package: Customized, Color Box/Carrying Bag/BMC for Option
Samples:
US$ 207.5/Piece
1 Piece(Min.Order)

|
Request Sample

air compressor

What is the impact of humidity on compressed air quality?

Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:

1. Corrosion:

High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.

2. Contaminant Carryover:

Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.

3. Decreased Efficiency of Pneumatic Systems:

Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.

4. Product Contamination:

In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.

5. Increased Maintenance Requirements:

Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.

6. Adverse Effects on Instrumentation:

Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.

To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China manufacturer 36V/2X18V Cordless Range Rechargeable Li-ion Battery Inflator and Air Compressor   mini air compressorChina manufacturer 36V/2X18V Cordless Range Rechargeable Li-ion Battery Inflator and Air Compressor   mini air compressor
editor by CX 2023-09-30

China manufacturer Medical Air Compressor Kindsway-3000 lowes air compressor

Product Description

Medical air compressor Kindsway-3000
Integrated with American GAST/THOMAS oil-free pump, multiple CHINAMFG pneumatic components such as Japanese SMC& UK NORGREN, resulting in further savings on operating and maintenance costs

Description

Operation

Production Show

Clinic Application

Compressed air pump produces compressed air with high temperature and high pressure. The
compressed air will be cooled down by cooling system. The water trap will drain off the moist in
compressed air, and the pressure regulator will reduce the pressure of compressed air to operating
pressure then finally the air can be supplied through the outlet.

3. Technical Data
Outlet flow at pressure 3-4bar 60L/min
Peak flow 120L/min
Voltage/Frequency 220V/ 50Hz 110V/50-60Hz
Outlet connection NIST
Sound level dB(A) 53-55dB(A)
Mode of operation Continuously
Separation of condensed water Automatic
Outlet pressure 0.3 Mpa – 0.4 Mpa (3 bar – 4 bar)
Air tank capacity 0.5L
Operating pressure of safety valve 7 bar
Adjustment of outlet air pressure Pressure regulator
Dimensions of compressor w*d*h 580 × 580 × 480 mm
Dimensions of packaging w*d*h 700 × 700 × 580 mm
Net weight 52KG
Gross weight 55KG

A. User should remove the package and check the exterior of the compressor to find if there is any
damage in the exterior.
B. Check the relevant parts to find if they are complete .
C. Connect power supply and test functions of the compressor.
D. The ground where the Medical Air Compressor is going to be operated should be flat.
E. The stabilizing screws for transport should be removed and replaced by 2 plugs configured before
using.
F. Power supply cord should be well grounded to avoid damage to user under abnormal conditions.
G. The following requirements of power socket should be satisfied to avoid connect problems and fire
hazards.
a. Operating electric current state on the power supply should correspond to the main power
input as described in this document.
b. With perfect function.
H. The rated value of power cable should be adapted to the maximum operating current of the
compressor to avoid accident caused by overheat power wires after long time use.

Transport Package: Carton
Specification: Oxygen
Trademark: Kindsway
Origin: China
Customization:
Available

|

air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

Are there differences between single-stage and two-stage air compressors?

Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:

Compression Stages:

The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.

Compression Process:

In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.

Pressure Output:

The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.

Efficiency:

Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.

Intercooling:

Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.

Applications:

The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.

It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.

In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.

air compressor

In which industries are air compressors widely used?

Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:

1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.

2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.

3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.

4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.

5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.

6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.

7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.

8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.

9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.

These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.

China manufacturer Medical Air Compressor Kindsway-3000   lowes air compressorChina manufacturer Medical Air Compressor Kindsway-3000   lowes air compressor
editor by CX 2023-09-30

China wholesaler CHINAMFG Diesel Engine Portable Air Compressor for Drilling Borehole with Great quality

Product Description

1.Gas Control System: It is simple and reliable. Inlet rate from 0 to 100% and be adjusted automatically depending on the gas consumption. Automatically adjust the engine throttle to save diesel fuel.

2.Microcomputor Intelligent Control: Air compressor discharge pressure, exhaust gas temperature, engine speed, oil pressure, water temperature and fuel tank level operating parameters with automatic alarm and shutdown protection.

3.Multi-Stage Air Filter and Large Oil-Water Cooler: It is not only suitable for dusty work environment, but it is suitable for high temperature and high altitude environment.

4.Parts and Components: They can be maintained within the accesible range which is convenient and easy.

5.Covenient: Easy to move in rough terrain.Each compressor has lifting rings on the top for safe hoisting and transportation.
Technical parameters of Chinese brand diesel-driven portable air compressor

Single Stage Compression Portable Diesel Screw Air Compressor
Model Capacity Pressure Diesel engine type Weight Dimensions
m3/min bar KGS L×W×H mm
SYC-3/7 2.8 7 32kw 1000 2200*1560*1400
SYC-5/7 5 7 41KW 1100 2821X1470X1361
SYC-6/8 6 8 55kW 1400 3750×1920×1700
SYC-7/8 7 8 4D80-K20,58kW 1400 3750×1920×1700
SYC-8/7 8 7 65kw 1400 3750×1920×1700
SYC-8/8 8 8 65kw 1400 3750×1920×1700
SYC-9/8 8.8 8 75kW 1600 3750×1920×1700
SYC-10/7 10 7 YC4D95Z-K20,70kW 1900 3900×1920×1700
SYC-8.5/14 8.5 14 4BTA3.9-C125,93kW 1900 3900×1920×1900
SYC-10/10 10 10 4BTA3.9-C125,93kW 1900 3900×1920×1900
SYC-10/13 10 13 4BTA3.9-C125,93kW 2050 4080×1980×2350
SYC-13/10 13 10 4BTA3.9-C125,93kW 2050 4080×1980×2350
SYC-12/7 12 7 4BTA3.9-C125,93kW 2050 3900×1980×1900
SYC-12/12 12 12 6BTA5.9-C180,132kW 2380 4080×1980×2350
SYC-12/13 12 13 6BTA5.9-C180,132kW 2750 4080×1980×2350
SYC-13/13 13 13 6BTA5.9-C180,132kW 2750 3450×1520×2220
SYC-17/7 17 7 6BTA5.9-C180,132kW 3350 3380×1640×2350
SYC-15/13 15 13 YC6A240-20,177kW 3350 3380×1650×2500
SYC-16/13 16 13 6CTA8.3-C215,158kW 3350 3980×1800×2450
SYC-13/17 13 17 6CTA8.3-C215,158kW 3400 3780×1980×2350
SYC-17/14.5 17 14.5 6CTA8.3-C260,194kW 3400 3980×1800×2450
SYC-19/14.5 19 14.5 6CTA8.3-C260,194kW 3400 3980×1800×2450
SYC-18/17 18 17 6CTA8.3-C260,194kW 3400 3980×1800×2450
SYC-20/13 20 13 6CTA8.3-C260,194kW 3400 3980×1800×2450
SYC-22/8 22 8 6CTA8.3-C260,194kW 4000 4580×1950×2600
SYC-26/8 26 8 6CTA8.3-C260,194kW 4000 4580×1950×2600
SYC-22/14 22 14 6CTA8.9-C325, 239kW 4500 4580×1950×2600
SYC-27/10 27 10 6CTA8.9-C325, 239kW 5000 4600×1950×2850
SYC-30/10 30 10 6CTA8.9-C325, 240kW 5000 4600×1950×2850
Two Stages Compression Portable Diesel Screw Air Compressor
SYC-19.5/19 19.5 19 6CTA8.3-C260,194KW 3700 3650*1800*2500
SYC-22/20 22 20 6LTA8.9-C360,265KW 4500 4600*1950*2850
SYC-26/20 26 20 6LTA8.9-C360,265KW 4850 4600*1950*2850
SYC-27/22 27 22 NTA855-P400 5000 4600*1950*2850
SYC-26/25 26 25 QSZ13-C500 5100 4700*2100*2500
SYC-21/35 21 35 QSZ13-C500 5100 4700*2100*2500
SYC-33/25 33 25 QSZ13-C550 5200 4700*2100*2500
SYC-26/35 26 35 QSZ13-C550 5200 4700*2100*2500

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Diesel Engine
Customization:
Available

|

air compressor

Can air compressors be used for painting and sandblasting?

Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:

Painting:

Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:

  • Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
  • Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
  • Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.

Sandblasting:

Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:

  • Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
  • Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
  • Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.

When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.

Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.

air compressor

How are air compressors used in refrigeration and HVAC systems?

Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:

1. Refrigerant Compression:

In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.

2. Refrigeration Cycle:

The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.

3. HVAC Cooling and Heating:

In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.

4. Air Conditioning:

Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.

5. Compressor Types:

Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.

6. Energy Efficiency:

Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.

By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.

air compressor

What is the role of air compressor tanks?

Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:

1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.

2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.

3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.

4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.

5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.

6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.

Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.

China wholesaler CHINAMFG Diesel Engine Portable Air Compressor for Drilling Borehole   with Great qualityChina wholesaler CHINAMFG Diesel Engine Portable Air Compressor for Drilling Borehole   with Great quality
editor by CX 2023-09-28

China wholesaler Air Cooling Reciprocating CNG Compressor for Refueling Station small air compressor

Product Description

 

Product Description

Product function: This CNG compressor suitable for CNG refueling sub-stations with a daily gas output of 5000-7500Nm3, and can work in the process of refueling stations with gas storage wells or gas cylinder groups. 
 

Working temperature -40ºC-40ºC
Suction pressure 3-20Mpa
Discharge pressure 25Mpa
Flow rate  1000Nm³/H
Daily gas production rate 10000-15000Nm³/D
Main motor power 44kw
Noise  ≤75dBa
Size 4571mm*2600mm*2750mm
Total power 48KW
Average power consumption(Kw.h/Nm³) 0.04
Power source AC POWER
Weight ≈9T

 

Advantages:
(1) Builtin gas storage well pressure gauges and detectors, reasonable adjustment of gas station inflation sequence and gas well pressure.
(2) Realize the staggered gas supply and reduce the energy consumption of gas filling stations.
(3) Built-in combustible gas detection alarm, strictly monitor gas leakage.
(4) With RS-485 communication interface, it can be used for network expansion.
(5) The unit comes with instrument air, without external control air.

Company Profile

    HangZhou Qidakon Energy Equipment Co., Ltd was established in 2007 in HangZhou, ZheJiang Province, with a plant covering an area of 18,000 square meters. We are specializing in the R&D, production and sales of natural gas compressor series products, we adhere to the professional, fine, specialty, brand development of the road, to provide customers with the best overall technical solutions of high-tech enterprises. Professional production and manufacturing of natural gas compressor for CNG filling station and its service, professional production and manufacturing of natural gas compressor for oil and gas field natural gas extraction, recovery, gathering and transportation, storage and transportation and after-sales service, products and services have covered the CNG market all over the country and major domestic oil and gas fields, and radiation to Russia, India and other Belt and Road foreign markets.
     Qidakon company has always been committed to technological innovation. Its core business team has more than 30 years of working experience in compressor design and manufacturing, and led the drafting of the industry standard for hydraulic natural gas compressors for automobile filling stations (JB/T11422-2013). Obtained nearly 100 national patents, won the national technology innovation fund, and the first in the industry through the whole machine safety explosion-proof certification, by the Ministry of Science and Technology technology innovation fund committee identified as the national technology innovation products, with its “safety, energy saving, environmental protection, investment province, simple structure and many other advantages, in more than 20 provinces (autonomous regions) used, Market share is among the best, its technical advancement, reliability, economy and industry leading position by the national attention.
 Qidakon adheres to the enterprise mission of “gas melts everything, the way to secure the world”, adheres to the business philosophy of “customer first and sustainable development”, forms the core values of “loyalty and dedication, innovation and transcendence, truth-seeking and honest, fair sharing” and the enterprise spirit of “persistence, cooperation, gratitude, tolerance, dedication”, and is determined to become a global CHINAMFG brand of gas supercharging system.

 

Our Advantages

Professional R&D Team

 

About 100 technical patents
 

Industry standard setter

The national industry standard JB/T 11422-2013 setter, Hydraulic Natural Gas Compressor for Automobile Filling Station, drives the technical progress of the industry and leads the development direction of the industry.

Advanced production workshop and strict production process

     Sapare parts area                                                                                                                                                              Welding

     Assemble skiding                                                                                                                     Pre-factory commissioning

                                                                                                                                                     

   Strict quality control process and testing        
 

 

Certification and Honor

 

Partner & Cases

       CNG refueling station site

      Indian partner

 

After Sales Service

Service Purpose: Cusomer’s Satisfaction Our Pursuit

Pre- Sale Services
Provide installation and commissioning training for customer operators according to customer requirements. At the same time, organize and register product information and set up customer files.

Services on sale
The prodessional technical service engineer guides the installation and commissioning on the side or on the line. Andwarning of the possible failure of the equipment.

After-Sales Service
Timely and rapid response ,24-hour on-line service, provide lifelong maintenance.
 

FAQ

1.How long is the lead-time of production?

    30-60Days.

     
2. What is the configuration of the whole skid equipment?

   According to different customer needs to do the country’s explosion-proof certification and industry certification.

3.Which sea ports are supported for shipment?

  ZheJiang ,HangZhou or Other international ports in China.

4.What payment methods are supported?

  T/T, LC, D/P D/D ect.

5.What technical support is available?

   We provide basic parameters for customers’ reference before sales; conduct relevant certifications according to customers’ requirements during sales; be responsible for online debugging until successful operation after sales; arrange technicians to provide on-site guidance when necessary.

6.How long is the warranty period?

   For a period of 12 months from the date of commissioning at end customer site or 15 months from the date of receipt by purchaser , whichever is earlier.

 

After-sales Service: 24 Hours
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Cylinder Arrangement: Parallel Arrangement
Cylinder Position: Vertical
Customization:
Available

|

air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

Can air compressors be used for inflating tires and sporting equipment?

Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:

1. Tire Inflation:

Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.

2. Sporting Equipment Inflation:

Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.

3. Air Tools for Inflation:

Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.

4. Adjustable Pressure:

One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.

5. Efficiency and Speed:

Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.

6. Portable Air Compressors:

For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.

It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China wholesaler Air Cooling Reciprocating CNG Compressor for Refueling Station   small air compressor China wholesaler Air Cooling Reciprocating CNG Compressor for Refueling Station   small air compressor
editor by CX 2023-09-28

China wholesaler CHINAMFG KB-15 20HP 30bar High Pressure AC Air Compressor air compressor repair near me

Product Description

30 Bar KB Series Portable Piston Air Compressor KB-15

  Application

 This seires air compressor widely used in pneumatuic lock, pneumatic tool, tire inflation,blowing process,spray, paint,sand bklsting and fluidic element. 

Characteistics

 a.Strongly power driven and big air end with design, the air compressor owns bigger and heavier main parts than other products in the same trade with better selection and sufficient using of materials especially with main fittings, In addition ,it is more suitable to be applied in the continuous operation under heavy load for long working time 

with higher reliability and longer lifespan

 b.Special designed is made in heat emission and air flow, which leads to low air-output temperature and low  possibility of carbon deposit

 c.Composite ring valve is adopted in design, with the vavle plate made of stainless steel from Swden and the spring of  vavle block made of special sping steel wire from Japan withno bending motion in operation, the vavle compresses excellent property and ideal lifespan index.

 d.The piston ring imported from Japan is introduce in designing pistol ring , which is durable and sealable .
 

AIR DELIVERY 0.7—–4.8m3

AIR PRESSURE 25——40Bar

KB Series 25Bar 30bar 40bar high pressure air compressor 
Model Motor Power Air Flow Max.  Pressure Dimension
HP/KW m3/min CFM Bar psi L*W*H/mm
KB-10 15(11) 0.7 24.5 30 435 1690×690×1190
KB-10G 15(11) 0.7 24.5 1400×700×850
KB-15 15(20) 1.2 42 1750×740×1360
KB-15G 15(20) 1.2 42 1430×720×990
KB-35G 30(22) 1.7 59.5 1630×1230×1100
KB-45G 40(30) 2.2 77 1630×1230×1100
KBL-10 15(11) 0.75 26.25 25 362.5 1690×690×1190
KBL-10G 15(11) 0.75 26.25 1690×690×1190
KBL-15 20(15) 1.3 45.5 1750×740×1360
KBL-15G 20(15) 1.3 45.5 1750×740×1360
KBH-15 20(15) 1.2 42 40 580 1750×740×1400
KBH-15G 20(15) 1.2 42 1750×740×1400
KBH-35G 30(22) 1.6 56 1630×1230×1100
KBH-45G 40(30) 2 70 1630×1230×1100

Our plants and producing line

Similar Air compressor recommondation:

Our Package for Compressors:

About CHINAMFG GROUP:

FAQ Collection:

Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.

Q2: What the exactly address of your factory?
A2: Our factory is located in No.9 Kaixuan Ave West,Economic Zone HangZhou, ZHangZhoug, China

Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

Q5: What about the voltage of products? Can they be customized?
A5: Our standard voltage is 380V, 50HZ, 3phase. The voltage can be customized according to your equirement.

Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.

Q7: How long will you take to arrange production?
A7: we can delivery the normal goods within 7-15 days. Other nonstandard electrical items we will delivery within 25-30 days.

Q8: Can you accept OEM orders?
A8: Yes, with professional design team, OEM orders are highly welcome.

Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.

 

Lubrication Style: Lubricated
Cooling System: Air Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Horizontal
Structure Type: Open Type
Compress Level: Double-Stage
Samples:
US$ 2170/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

Can air compressors be used for cleaning and blowing dust?

Yes, air compressors can be effectively used for cleaning and blowing dust in various applications. Here’s how air compressors are utilized for these purposes:

1. Cleaning Machinery and Equipment:

Air compressors are commonly used for cleaning machinery and equipment in industries such as manufacturing, automotive, and construction. Compressed air is directed through a nozzle or blowgun attachment to blow away dust, debris, and other contaminants from surfaces, crevices, and hard-to-reach areas. The high-pressure air effectively dislodges and removes accumulated dust, helping to maintain equipment performance and cleanliness.

2. Dusting Surfaces:

Air compressors are also employed for dusting surfaces in various settings, including homes, offices, and workshops. The compressed air can be used to blow dust off furniture, shelves, electronic equipment, and other objects. It provides a quick and efficient method of dusting, especially for intricate or delicate items where traditional dusting methods may be challenging.

3. Cleaning HVAC Systems:

Air compressors are utilized for cleaning HVAC (Heating, Ventilation, and Air Conditioning) systems. The compressed air can be used to blow dust, dirt, and debris from air ducts, vents, and cooling coils. This helps improve the efficiency and air quality of HVAC systems, preventing the buildup of contaminants that can affect indoor air quality.

4. Blowing Dust in Workshops:

In workshops and garages, air compressors are often used to blow dust and debris from workbenches, power tools, and work areas. Compressed air is directed to blow away loose particles and maintain a clean and safe work environment. This is particularly useful in woodworking, metalworking, and other trades where dust and debris can accumulate during the manufacturing or fabrication processes.

5. Cleaning Electronics and Computer Equipment:

Air compressors are employed for cleaning electronics and computer equipment. The compressed air is used to blow dust and debris from keyboards, computer cases, circuit boards, and other electronic components. It helps in preventing overheating and maintaining the proper functioning of sensitive electronic devices.

6. Industrial Cleaning Applications:

Air compressors find extensive use in industrial cleaning applications. They are employed in industrial settings, such as factories and warehouses, for cleaning large surfaces, production lines, and equipment. Compressed air is directed through specialized cleaning attachments or air-operated cleaning systems to remove dust, dirt, and contaminants efficiently.

When using air compressors for cleaning and blowing dust, it is important to follow safety precautions and guidelines. The high-pressure air can cause injury if directed towards the body or sensitive equipment. It is advisable to wear appropriate personal protective equipment, such as safety glasses and gloves, and ensure that the air pressure is regulated to prevent excessive force.

Overall, air compressors provide a versatile and effective solution for cleaning and blowing dust in various applications, offering a convenient alternative to traditional cleaning methods.

air compressor

How does the horsepower of an air compressor affect its capabilities?

The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

Power Output:

The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

Air Pressure:

The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

Air Volume:

In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

Duty Cycle:

The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

Size and Portability:

It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

air compressor

What maintenance is required for air compressors?

Maintaining air compressors is essential to ensure their optimal performance, longevity, and safe operation. Regular maintenance helps prevent breakdowns, improves efficiency, and reduces the risk of accidents. Here are some key maintenance tasks for air compressors:

1. Regular Inspection: Perform visual inspections of the air compressor to identify any signs of wear, damage, or leaks. Inspect the compressor, hoses, fittings, and connections for any abnormalities. Pay attention to oil leaks, loose bolts, and worn-out components.

2. Oil Changes: If your air compressor has an oil lubrication system, regular oil changes are crucial. Follow the manufacturer’s recommendations for the frequency of oil changes and use the recommended oil type. Dirty or degraded oil can impact compressor performance and lead to premature wear.

3. Air Filter Cleaning or Replacement: Clean or replace the air filter regularly to ensure proper air intake and prevent contaminants from entering the compressor. Clogged or dirty filters can restrict airflow and reduce efficiency.

4. Drain Moisture: Air compressors produce moisture as a byproduct of the compression process. Accumulated moisture in the tank can lead to rust and corrosion. Drain the moisture regularly from the tank to prevent damage. Some compressors have automatic drains, while others require manual draining.

5. Belt Inspection and Adjustment: If your compressor has a belt-driven system, inspect the belts for signs of wear, cracks, or tension issues. Adjust or replace the belts as necessary to maintain proper tension and power transmission.

6. Tank Inspection: Inspect the compressor tank for any signs of corrosion, dents, or structural issues. A damaged tank can be hazardous and should be repaired or replaced promptly.

7. Valve Maintenance: Check the safety valves, pressure relief valves, and other valves regularly to ensure they are functioning correctly. Test the valves periodically to verify their proper operation.

8. Motor and Electrical Components: Inspect the motor and electrical components for any signs of damage or overheating. Check electrical connections for tightness and ensure proper grounding.

9. Keep the Area Clean: Maintain a clean and debris-free area around the compressor. Remove any dirt, dust, or obstructions that can hinder the compressor’s performance or cause overheating.

10. Follow Manufacturer’s Guidelines: Always refer to the manufacturer’s manual for specific maintenance instructions and recommended service intervals for your air compressor model. They provide valuable information on maintenance tasks, lubrication requirements, and safety precautions.

Regular maintenance is vital to keep your air compressor in optimal condition and extend its lifespan. It’s also important to note that maintenance requirements may vary depending on the type, size, and usage of the compressor. By following a comprehensive maintenance routine, you can ensure the reliable operation of your air compressor and maximize its efficiency and longevity.

China wholesaler CHINAMFG KB-15 20HP 30bar High Pressure AC Air Compressor   air compressor repair near meChina wholesaler CHINAMFG KB-15 20HP 30bar High Pressure AC Air Compressor   air compressor repair near me
editor by CX 2023-09-27

China supplier Sprocket Rim for Excavators Undercarriage Parts PC220-1-3-5 Segment air compressor price

Product Description

Sprocket For Excavators undercarriage parts PC220-1-3-5

Sprocket

Product Details

Feature:

Deep induction hardened and excellent hardened depth pattern on entire teeth profile provide long wear life.
Either from cast steel or from hot forging, CHINAMFG sprockets guarantee maximum resistance and durability even in the most severe applications.
Accurate machining of hubs and flanges provide perfect interchange ablity.

1)We are able to assure the part has excellent wear resistance even in the most severe working conditions

2)We are using advance machining centre,horizontal and vertical CNC machining to execute processes such as machining, drilling, threading and milling to ensure the qulity and precision of each component to ensure the accuracy of assembly dimensions. This is to maximize the life span of each component and minimize production cost per hour.

 

Advantages:

1). Quality guarantee
2). Technical support
3). Gather different parts into 1 container

We provide below related product
Sprocket For Excavators undercarriage parts PC220-1-3-5

 

Standard Or Nonstandard: Standard
Application: Excavator & Bulldozer Spare Parts
Hardness: Hardened Tooth Surface
Manufacturing Method: Forging Casting
Toothed Portion Shape: Curved Gear
Material: Cast Steel
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

air compressor

How are air compressors employed in the petrochemical industry?

Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:

1. Instrumentation and Control Systems:

Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.

2. Pneumatic Tools and Equipment:

Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.

3. Process Air and Gas Supply:

Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.

4. Cooling and Ventilation:

Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.

5. Nitrogen Generation:

Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.

6. Instrument Air:

Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.

By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.

air compressor

What safety precautions should be taken when working with compressed air?

Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

1. Personal Protective Equipment (PPE):

Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

2. Compressed Air Storage:

Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

3. Pressure Regulation:

Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

4. Air Hose Inspection:

Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

5. Air Blowguns:

Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

6. Air Tool Safety:

Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

7. Air Compressor Maintenance:

Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

8. Training and Education:

Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

9. Lockout/Tagout:

When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

10. Proper Ventilation:

Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

air compressor

What is the impact of tank size on air compressor performance?

The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:

1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.

2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.

3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.

4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.

5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.

It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.

Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.

China supplier Sprocket Rim for Excavators Undercarriage Parts PC220-1-3-5 Segment   air compressor priceChina supplier Sprocket Rim for Excavators Undercarriage Parts PC220-1-3-5 Segment   air compressor price
editor by CX 2023-09-27