Product Description
Automatic Complete 5 Gallon Barrel Bucket Mineral Drinking Water Filling Machine
*We supply complete solution for the 5 gallon Barrel water bottling plant ,including Water treatment system / Decapping machine / Inside brusher / Externer brusher / Automatic 5 Gallon rinsing filling capping machine / Automatic Cap sleeve label machine / Code sprayer / Film wrapping machine / Automatic 5 gallon palletizer system
Machine list for ref
| Items | Machine description | Qty. | |
| 1 | De-capper machine | 1set | |
| 2 | Linear type automatic washing machine (only outside) |
1set | |
| 3 | Automatic washing-filling-capping machine | 1set | |
| Uploading & downloading system | 1set | ||
| Light checker | 1set | ||
| 2m roller conveyor | 1set | ||
| 4 | Automatic bottle neck labeling machine Shrink tunnel for PVC small cover |
1suit | |
| 5 | Cap elevator with hopper and UV sterilizing lamp | 1set | |
Complete Line Flow Chart :
1. Decapping Machine
2. External Brusher
3. Automatic 5 Gallon Rinsing Filling Capping Machine
4. Cap elevator
5. Code sprayer
6. Light checker
7. Cap film shrinker Machine
8. Plastic bag wrapping machine
9. Bucket collect
Features
1. This machine produces 3&5 gallons barreled drinking water.
2.It integrates bottle washer, filler and sealer into 1 unit.
3. In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
4. This machine can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
5. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
We all use 304 stainless steel or food level material to ensure the high quality of our machine. PLC control system is used and electric parts are using famous brand like CHINAMFG CHINAMFG Schneider and so on.
Parameters
| Model | QGF-100 | QGF-150 | QGF-300 | QGF-450 | QGF-600 | QGF-900 | QGF-1200 | QGF-1500 | QGF-2000 |
| Capacity | 100BPH | 150BPH | 300BPH | 450BPH | 600BPH | 900BPH | 1200BPH | 1500BPH | 2000BPH |
| Filling Head No | 1 | 1 | 2 | 3 | 4 | 8 | 10 | 12 | 15 |
| Capping head No | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Working position No | 3 | 5 | 7 | 9 | 11 | 13 | 15 | 17 | 21 |
| Diameter of Bottle | Diameter:265~275mm | ||||||||
| Height of Bottle | 150~360mm | ||||||||
| Weight(KG) | 450 | 500 | 2500 | 3000 | 3500 | 7000 | 8000 | 8500 | 9500 |
| Power(kw) | 1.4 | 1.5 | 6 | 30 | 32 | 32 | 40 | 45 | 50 |
Electric configurations
| Item | Parts Name | Brand | Brand | |
| 1 | PLC | SIEMENS | Germany | |
| 2 | Inverter | |||
| 3 | Touch Screen | |||
| 4 | Switch | |||
| 5 | Contactor | |||
| 6 | Relayer | |||
| 7 | Solenoid Valve | AIRTAC | ZheJiang | |
| 8 | Drive motor | FEITUO | Swiss | |
| 9 | Reducer | CNP | China | |
| 10 | Water Pump | SKF | China | |
| 11 | Main Bearing | AUTONICS | Sweden | |
| 12 | Sensor | AIRTAC | Korea | |
| 13 | Air component | ABB | ZheJiang |
Video link
| 5 Gallon machines | 450BPH 5 Gallon water filling line | https://youtu.be/2bx7B8gOuzs |
| 450BPH 18.9L Water bottling production line (taken from client’s factory) | https://youtu.be/W1BE93eODYQ | |
| 20L barrel water filling bottling machine 450BPH (taken from client’s factory) | https://youtu.be/M0RsL_10wIU | |
| 450BPH 5 Gallon water filling production line (taken from client’s factory) | https://youtu.be/y9_ekeFTIfI | |
| 5 gallon water filling bottling production line (taken from client’s factory) | https://youtu.be/0B3lQyZqgaY | |
| Automatic 1200BPH 20L water filling packing line | https://youtu.be/gYhYMOB1poM | |
| 900BPH 5 gallon barrel water filling line | https://youtu.be/ntyGXs3AHXc | |
| 300BPH 5 gallon water filling line | https://youtu.be/-6tOUSQi0bU | |
| Manual bottle loading 200BPH 5 gallon washing filling capping machine | https://youtu.be/DHAl0hhvwrQ | |
| 5 Gallon barrel water filling production line | https://youtu.be/O1zENb_RkWg | |
| 5 gallon barrel rinsing machine automatic type (taken from client’s factory) | https://youtu.be/q00VLwEpiug | |
| Semi-automatic PET 5 gallon de-capping and washing machine | https://youtu.be/TjxZ0UUmMRs |
Prodution line in clinet’s factoty
We do more … … …
1) Water treatment equipment—RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.
2) Filling Machine—3 in 1 Washing filling capping—for your water, carbonated drink, juice, wine, vinegar, milk, tea and so on.
—-150 to 2000ml bottle, 3.5-10L,11- 20L bottle (3-6gallon bottle)
—PET bottle, Glass bottle, PP bottle and Can
—-Screw cap, Aluminum cap, Grown cap and 3 (four) twist caps etc.
3) Labeling Machine—Stick label, Shrink sleeve label, Hot melt Opp labels. Wet glue label
4) Printer , Manual code printer , Inkjet printer , Laser printer
5) Packing Machine—-Shrink film, Cartons packing machine
6) Bottle Blowing Machine— for making plastic bottle
7) Injection Molding Machine—for your cap and perform.
8) Subsidiary products for drink production—Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.
Our Service
The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.
After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.
Certificate
| Type: | Volumetric Filling Machine |
|---|---|
| Automatic Grade: | Automatic |
| Material Type: | Liquid |
| Filling Valve Head: | Multi-Head |
| Feed Cylinder Structure: | Single-Room Feeding |
| Dosing Device: | Rotor |
| Customization: |
Available
|
|
|---|
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
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In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2023-10-01