China X480 200 Psi Heavy Duty Onboard Car Air Suspension System Air Compressor for Car Truck Trailer

Product Description

X480 air compressor is a truly rated, 200 PSI compressor.
It features horizontal cooling fins and a trapezoidal head design, a standard 3/8″ stainless steel braided leader hose with 3/8″ NPT inline check valve and insulated wiring.

Specifications:
duty cycle: 100% @ 100 psi
flow rate: 1.76 cfm @ 0 psi
max working pressure: 200 psi  
intermittent pressure: 300 psi          
volt: 12v
amp: 23a
ingress protection rating: ip67
cylinder: Φ40mm

Accessories:
mounting hardware (nuts, bolts, locking washers)
vibration isolators
remote mount air filter assembly
two replacement air filter elements
air line for remote mount air filter installation
stainless steel braided leader hose
check valve

Performance data:

PSI CFM A BAR LPM A
0 1.76 10 0 50 10
10 1.66 12 1 46 13
20 1.59 14 2 43 14
30 1.52 15 3 40.5 17
40 1.45 16 4 38.5 18
50 1.41 17 5 35.5 19
60 1.34 18 6 33 19
70 1.27 18 7 31.5 19
80 1.2 19 8 29.5 20
90 1.16 19 9 27 20
100 1.13 19 10 25 19
110 1.06 20 11 23 19
120 1.02 20 12 20.5 19
130 0.95 20 13 18 18
140 0.92 19 14 15.5 18
150 0.85 19  
160 0.81 19  
170 0.74 19  
180 0.7 19  
190 0.63 18  
200 0.56 18  

*Voltage: 13.8V

Standard Compressor Features:

  • IP 67 Rated
  • Gearless, direct-driven electric motors
  • Oil-less design requires no maintenance (besides filter inspection/replacement)
  • High performance and highly reinforced PTFE piston ring
  • Anodized piston cylinder for increased wear protection
  • Precision, high speed, durable bearings for increased piston & motor life
  • Sealed motor housing for moisture resistance
  • Environmental seals where electrical connections enter motor housing
  • Efficient, oversized heat sink head assembly for increased heat dissipation, duty cycle & performance
  • High performance check valve to eliminate restart pressure on head and piston
  • Direct or remote mount option air filter assembly
  • Replacement air filter elements (filtration to 10 microns)
  • Stainless steel braided leader hose (PTFE lined where applicable)
  • Heavy duty mounting feet (omega and standard styles, as applicable)
  • Reinforced vibration isolators for safe & quiet operation
  • Mounting hardware (bolts, washers, locking washers, nuts)
  • Thermal Overload Protection (T.O.P. equipped compressors only) to protect compressor from overheating during normal operational duty cycle
  • Maximum operating temperature of 158° F
  • Minimum operating temperature of -40° F (unless otherwise noted)
  • Wire terminal ends to simplify installation (ring ground terminal, spade positive lead terminal)
  • We are a professional manufacturer of heavy duty portable air compressors, hard mount air compressors and air accessories. Our hard mount air compressors are widely used for air suspension system, air horn, air brake assist, air seat, air locker, agricultural machinery, industrial, medical and various other applications. We have more than 20 years of experience in this industry. Our company has got IATF16949 Quality System Certification.
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  • Our advantages are as below:
  • 1) More than 20 years experience in developing and manufacturing of air suspension compressors and air accessories.
  • 2) Reliable and consistent quality.
  • 3) 1-3 Year warranty policy (depend on product type)
  • 4) Strong engineering capability and ODM/OEM custom design
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  • We are supplying our products to several world famous big companies. We are proud of our good quality and good reputation among customers.
  • You are also welcome to visit our company at your convenience. We would like to show you our strong engineering and testing capability.
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  • If you need any of our products, please feel free to contact me. We are honored to be of service to you.
  • We also love to develop more new items if you can provide the detailed technical specifications and data or samples.
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  • We look forward to business cooperation with you soon and await your comments.
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  • Main Products :  Portable Air Compressors, Hard Mount Air Compressors,Air Accessories, etc.   
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  • Goals:  Global Market Leader in Mini Air Compressor Design & Manufacturing
  • Manufacturing location – HangZhou, China
  • Lead time – After order confirmed 45-60days
  • Maximum Capacity – 20,000pcs/Month
  • From design,  purchase of materials, manufacturing, quality control to after service,  we always comply with the guideline in IATF16949 Standardization.
  • Cartee has an experienced R&D team which enables for ODM/OEM product development, especially in the field of Mini Air Compressor applications.
  • Cartee has appropriate manufacturing capability to meet customer’s demand for a series of products with high quality guarantee.
  • Cartee can offer full technical support for our customers & partners in product total solution.
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How to Repair and Maintain an Air Compressor

A compressor is a device used to move air from 1 place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.

Positive displacement

Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are 2 types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the 2 types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
air-compressor

oil free

If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in 1 minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
air-compressor

double acting

A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
air-compressor

fuel tank pressure switch

You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.

energy source

The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require 3 separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require 3 separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.

China X480 200 Psi Heavy Duty Onboard Car Air Suspension System Air Compressor for Car Truck Trailer  China X480 200 Psi Heavy Duty Onboard Car Air Suspension System Air Compressor for Car Truck Trailer