We are authorized distributer of atlas copco, we could provide whole product line of Atlas Copco air compressors , spare parts and consumables. we are also certified supplier by international authoritative certification organizations.
Kindly advise your technical requirements, we will recommend suitable compressed air system and spare parts for you .
We can provide CZPT One-Stop Service,and efficient energy – saving solutions for you .
Products Description
Innovation
Unlike the horizontal design that wastes space, the upright design of the GA7110VSD+ series occupies a smaller area and saves space and work space to a greater extent. Its maintenance is simple, the manufacturing time is shorter, and the input cost is greatly reduced.
Efficient
Compared with the existing GA VSD series air compressors, the average specific power (SER) is reduced by 8%. The efficient VSD-series models save an average of 50% energy compared to fixed speed drive air compressors. Energy saving, FAD increased by 6% in the whole range. IE4 High Efficiency Motor (IPM).
GA 7-110VSD+ series variable speed oil-injected screw air compressor ,if you need more professional technical support please contact me .
Different industries correspond to different air compressors, kindly please send me your application areas and specific conditions, then will recommend the most suitable products for you .
Shipping We can provide CZPT standard packaging or OEM packaging.
1 Q: How about the quality of products ?
A: We are authorized distributer of Atlas Copco. Don’t worry the quality and service.
2 Q: How long is your delivery lead time ?
A: If there is stock, the lead time is about 3 working days after we get the payment, if need to be produced, it depends.
3 Q: How about your overseas after-sale service?
A: (1)Provide customers with intallation and commissioning online instructions.
(2)Worldwide agents and sfter service available.
4 Q: Can you accept OEM&ODM orders?
A: Yes, we have professional design team, OEM&ODM orders are highly welcomed.
Choose an Air Compressor for Your Business
There are several factors to consider when choosing an air compressor for your business. One factor to consider is the type of compressor you are looking for, which may include single-stage, low noise, and positive displacement. Hope this article helps you make the right decision. After all, your business success will depend on this device! Let’s take a closer look at these factors. Also, consider what compressor manufacturers say about their products.
Positive displacement
Positive displacement air compressors compress air by drawing in a volume from an inlet and extruding it out of a chamber. This increases the pressure at which the gas can be pumped at rates that cannot be pumped through the outlet at lower pressures at higher mass flow rates. These types of compressors are available in single-acting and double-acting configurations. They are classified by the number of cylinders. There are 2 different types of air compressors: reciprocating air compressors and screw compressors. Both are roll machines. Positive displacement air compressors use pistons and cylinders to compress air. The resulting air pressure builds up within the compressor housing, increasing the potential energy of the compressed air. Screw air compressors are the most popular positive displacement air compressors, which can be either single-stage screw-blade air compressors or multi-stage screw-blade oil-immersed screw air compressors. Positive displacement flowmeters use a rotating measuring chamber to divide the fluid into discrete quantities. The number of times the chamber was refilled and emptied was used to estimate the total flow. However, positive displacement flow meters are prone to leaks, reducing the accuracy of the estimates. If a leak occurs, it can cause false readings and damage the compressor. However, leaks in positive displacement air compressors can reduce pressure. The most common types of positive displacement air compressors are screw, reciprocating, and vane. Rotary positive displacement air compressors are also available as well as many other air compressors. Positive displacement air compressors are most commonly used in large manufacturing facilities. If you are considering an air compressor for commercial or industrial applications, it is imperative to understand how the components of the unit work. Please read the information below to learn more before deciding which application is best for you. Positive displacement air compressors use a piston to force air into a chamber, compressing the air in the process. The piston moves in the opposite direction, thereby reducing the volume of the chamber. When the amount of air in the chamber reaches its maximum value, the valve opens, allowing it to escape at higher pressure. Positive displacement air compressors are generally less efficient than centrifugal compressors. However, they are still an excellent choice for a variety of applications.
Single-stage
The discharge pressure of the single-stage air compressor is used to control the operation of the compressor. Properly designed load/unload controls allow the air compressor to operate at its most efficient point while minimizing stress on the main engine bearings. Single-stage air compressors can approach variable speed efficiency with appropriate storage capacity. However, improper storage can cause premature bearing wear on the main unit. If this is the case, a single-stage air compressor may not be ideal. A single-stage air compressor has only 1 cylinder, which means 1 stroke is required to move air from 1 cylinder to another. Pressure is measured in cubic feet per minute or CFM. Tank size is also important as a large single-stage air compressor may be required to operate multiple air tools. Single-stage air compressors can be used in a variety of applications and can last for years. For the most common uses, single-stage air compressors are the most practical option. These devices work with most hand tools, from hammers to grinders. Single-stage air compressors are lightweight and easy to move. However, two-stage air compressors provide more CFM, making them a better choice for industrial or commercial use. However, two-stage compressors are not suitable for private use. Therefore, if your main purpose is DIY and craft projects, it is better to choose a single-stage air compressor. Compared with two-stage air compressors, single-stage screw air compressors are cheaper. They come from a variety of manufacturers and range in power from 3 to 600 horsepower. Single-stage air compressors are a cost-effective solution for a variety of air compressor needs. They offer flexibility and multiple control methods, making them an excellent choice for many different applications. Therefore, when choosing an air compressor for your business, choose the 1 with the most suitable functions. Single-stage air compressors are the most affordable and easy-to-use air compressors for small to medium jobs. They also have higher compression ratios. The compression ratio is the ratio of absolute discharge pressure to absolute inlet pressure. When calculating the ratio, it takes into account atmospheric pressure and gauge pressure. The compression ratio pushes the surface area of the rotor, which increases the thrust load. Single-stage air compressors are smaller and easier to transport than two-stage units. Single-stage air compressors have 1 air intake, and two-stage air compressors have 2 air intakes. The difference between single-stage and two-stage air compressors largely depends on the number of times the air is compressed. A single-stage air compressor compresses the air once, while a dual-stage air compressor compresses the same amount of air twice.
low noise
Low noise air compressors are ideal for a variety of applications. While no air compressor is completely silent, some models are much quieter than others. For the Hitachi EC28M portable compressor, the noise level is 59 decibels. The compressor features steel rollers that protect the internal components and give it a sleek, modern look. It also has a one-gallon fuel tank and a half-horsepower drive. Noise from air compressors can be distracting and reduce productivity. It is important to choose low-noise air compressors to keep employees healthy and happy at work. While noise is an unfortunate aspect of working on the shop floor, reducing it can improve productivity. By reducing distracting noise, employees can focus on their work and communicate more effectively. That means higher quality work and happier clients. If you’re looking for a low-noise air compressor, be sure to read the tips below. Low noise air compressors are an excellent choice for businesses of all sizes. These powerful tools can run multiple tools simultaneously. The 2 water tanks are made of rust-resistant aluminum and are stackable. This air compressor is heavier and can handle large jobs with ease. It costs more than other air compressors, but it can handle a lot of work efficiently. CZPT Air Tools air compressors come with a one-year warranty and are highly recommended by contractors. Noiseless air compressors are generally more expensive than comparable products, but they are worth the extra cost. Noiseless compressors are a good option for businesses that need to avoid disturbing nearby people. For example, you might want to consider a low-noise air compressor for a dental office, which cannot tolerate noise. Fortunately, this problem can be solved by relocating the compressor to a location that is more isolated from your workspace. One brand of low-noise air compressors offers 2 models. The CZPT Air Tools 2010A features a large cast aluminum can, regulating pressure gauge, and 2 universal quick-connects. It produces 68 decibels of noise when it works. It has a large 8-gallon fuel tank capacity and has wheels and handles for easy transport. Its powerful engine produces a low noise level of 68 decibels. Another popular low noise air compressor is the Makita MAC210Q Quiet Series. This model is capable of producing up to 71.5 decibels of sound, which is the amount of air it produces at 90PSI. The MAC210Q features a durable oil-free pump and weighs just 36 pounds with a handle and wheels. These compressors are easy to move and ideal for indoor work.
PM VSD laser cutting intergrated Rotary Screw Air Compressor
1. Product picture :
2. screw ccompressor details :
1. Air end: Large rotor with reasonable length-diameter ratio, large gas production, low rotating speed, small vibration, low noise, effectively play the stability of the head, the rotor material is made of wear resistant high-strength alloy steel
2. Motor: 3 phase asynchronous motor,IP54/IP55,F class insulation,SKF over-loading bearing,output efficiency up to 95%,service factor SF=1.15,Volt. And Freq. can be customized,add oil injection port at both end of bearing shell, easy maintenance
3. VSD inverter( optional ): automatically adjust motor RMP according to real requirements, the actual power, energy -saving more than 30%,eliminate the CZPT current
4.High power cooling fan: independent external motor which is not to be burn out easily,durable high heat dissipation efficiency ensure 24 hours continuous operation in high temperature and humidity environment
5.Cooler : air cooler/ water cooler,high efficiency ,low noise,high quality aluminum material ,add axial flow fan, ensure perfect cooling effect
6.Air filter: two stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-dust environment
7.oil filter high efficiency oil filter removes lubricant magazine ensure longer working life and save maintenance cost
8.Intake valve According the actual need, the gas can be automatically adjusted to reduce the operation cost
9.vibration-proof pressure gauge: accurately display the pressure value of the air compressor tanker, convenient to view and adjust to meet different work needs
10.built -in soundproof cotton inner sound-absorbing cotton .effectively reduce the noise machines operation, low noise little vibration, sounds as low as 50db
11. Intelligent PLC touch screen controller simple operation, clear operation status, 24 hours for you to work
3.Product Features:
1) High reliability
• large air end and low speed design
•SKF bearings whose service life for more than 50, square meters. Now exporting to more than 120 countries. Has established a huge sales and service network at home and abroad.
why you choose us ?
1. Over 60 years China professsinal manufacture for air compressor ,An ISO9000 company
2.European standard,China made &factory directly supply
3. Superior porformance &high efficiency with reasonable price
4.Low power consumptions for more output
5.Trouble free & cost saving
6.Timely pre-sale and after-sale service
7.Easy operatation &maintenance
11. Exhibitions: 12 Packing & Shipping :
13.FAQ : Q1: Are you factory or trade company? A1: We are factory. Q2: Warranty terms of your machine? A2: One year warranty for the machine and technical support according to your needs. Q3: Will you provide some spare parts of the machines? A3: Yes, of course. Q4: How long will you take to arrange production? A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days. Q5: Can you accept OEM orders? A5: Yes, with professional design team, OEM orders are highly welcome!
14.Contact:
A Buyer’s Guide to Air Compressor Types
There are many types of Air Compressors, and it’s important to understand what each type has to offer. In this article, we’ll discuss single stage air compressors, low-noise compressors, and models with 2 pistons. But, before you buy an Air Compressor, be sure to read our buyer’s guide to the various types. This way, you’ll have all of the information you need to make the right decision for your business.
Single-stage air compressors
A single-stage air compressor is an excellent choice for most general-purpose purposes. They provide enough power to operate pneumatic tools, and they produce less heat. Single-stage air compressors, however, are not suitable for heavy-duty industrial uses. However, they can be used in various applications, including auto shops, gas stations, and various manufacturing facilities. They are also suitable for borewells and other high-pressure places. These air compressors are a great choice for home use and are suitable for small-scale businesses, contractors, and small shops. These compressors have continuous duty cycles, cast iron compressor pumps, and a minimum 5,000-hour pump life. They also feature advanced features, including ODP motors, Auto Start & Controls, Receiver tanks, and power cords. They have low maintenance and can save you a great deal of money. Single-stage air compressors are generally less expensive and lighter than their two-stage counterparts. Single-stage air compressors are also more portable, which is a plus for small projects. While two-stage compressors offer higher CFM, they are more powerful and bulky, making them unsuitable for small or home use. So it is essential to determine what you will use the air compressor for and decide on a model based on your needs. A single-stage air compressor is made of a piston and a tank. The piston moves rapidly inside the cylinder and exerts pressure on the cylinder. This means that the piston can’t move any faster than the air pressure outside the cylinder. The piston is designed to operate in the same way for each stage. This is a great choice for home shops and one-man automotive shops, as it allows you to control the pressure without sacrificing the pump’s life. Single-stage air compressors are often cheaper than two-stage versions, but they are not the best choice for every application. If you are only using your air compressor occasionally, you’ll find a one-stage model to be much more reliable than a two-stage model. The main difference between the 2 types of compressors is in the amount of air that each stage compresses. A two-stage air compressor will have more air storage capacity, but it will still produce more pressure.
Rotary vane compressors
Rotary vane compressors use a centrifugal pump to compress air. The rotor is set eccentrically in the housing, which almost touches the vane. As the rotor turns, the air that enters the pump is trapped between the vanes. This compressed air undergoes compression as the rotor rotates. Vanes are small pieces of carbon fiber or graphite composite. Vanes may be made of different materials depending on the application. While rotary vane pumps are not commonly used to produce compressed air, they are widely used in automotive and hydraulic applications. Chances are, you have used a rotary vane pump at some point in your life. These pumps are also common in the vacuum and compressed air industries. As a result, many people don’t realize that they’re still around. They feature slots that allow the vanes to slide in and out of the rotor. A rotary vane compressor has a drum and rotor inside. The rotor is eccentrically positioned and has slots and grooves on its surface. Its inlet and outlet ports are situated off-center, allowing the vanes to be pushed out by centrifugal force. Because the rotor rotates so quickly, air is trapped between the vanes. This air then becomes pressurized by the rotating rotor. Rotating vane compressors can be easily serviced and repaired. A simple replacement of carbon vanes requires just 15 minutes and common tools. The carbon vanes typically last 9 to 18 months, depending on system operating pressure. Before purchasing a rotary vane compressor, make sure to check whether it has been properly performance-tested and has a warranty. Generally, warranties cover the rotor/stator chambers but do not cover the vanes or air filters. You should also check if the unit is covered by a lightning or water damage warranty. Rotary vane compressors are an integral part of manufacturing industries. Many pharmaceutical manufacturing facilities depend on rotary vane compressors to control their equipment. Other industries that use rotary vane compressors include the plastics, woodworking, natural gas, and medical & dental fields. Their benefits are numerous and far outweigh any disadvantages of rotary screw compressors. For example, a rotary vane compressor can double the life of a conventional compressor.
Rotary vane compressors with low-noise models
If you are looking for a rotary vane air compressor, you have come to the right place. CZPT’s LV Series rotary vane compressors offer low-noise models, compact size, and robust integration. In addition to their low-noise features, they feature large filter systems to deliver high-quality compressed air. The LV Series models also feature CZPT’s reputation for reliability and quality. This type of compressor uses centrifugal force to operate and is limited in its top and minimum operating speeds. They are only a third as powerful as screw compressors, and their top speed limits are much lower. Furthermore, the vanes wear out easily at high speeds because there is not enough centrifugal force to seal them against the cylinder’s edges. Even at half their full capacity, they consume as much as 80% of their total energy rating. Because piston compressors produce a lot of noise, factory owners and shop owners have begun to install noise-dampening cabinets and other solutions. But, rotary vane compressors produce far less noise than a traditional vacuum, and the maintenance costs are also low. Rotary vane compressors are also extremely helpful in several industries. They are used in the automotive and auto finishing industries, as well as in dairy industries and milking machines. If you have a deep pond, a rotary vane air compressor kit can pump up to 20 feet of water. This is more than enough airflow for 2 to 5 diffusers. A 1/4 HP rotary vane kit pumps around 4.2 CFM. It also helps to increase circulation and oxygen levels in the pond. Finally, a 1/4 HP kit offers the necessary power to clean up the bottom of a pond. The rotary vane and rotary screw are the most popular air compressors today. While they are similar in many ways, they are more versatile and durable than their counterparts. They use fewer angular contact ball bearings and require less frequent maintenance than piston air compressors. Compared to piston air compressors, rotary vane and rotary screw compressors are quieter and are less expensive.
Rotary vane compressors with 2 pistons
The rotary vane and rotary screw compressors are similar in application, but both have different advantages and disadvantages. This article will compare the benefits of each and highlight the differences between them. While both are commonly used in industrial applications, rotary vane compressors are preferred by many industries. These compressors also have a wide range of uses, ranging from automotive air tool operation to milking machines. These compressors also have the advantage of being quieter than piston-powered ones. The current common rail position may not be suitable for pressure swirl injectors, but new positions have been tested and show improvements in specific energy values. Moreover, the current position is not required for external oil pumps. However, mass induction and expulsion have to be performed with utmost care. This article focuses on the design and efficiency of rotary vane compressors. You can find more information about this new design in the references mentioned below. The advantages of this type of compressor are its low cost, compact size, and easy maintenance. Hence, they are preferred in low capacity applications. Moreover, they feature integrated vanes. The rotating vanes close the air gap and compress air towards the outlet. Compared to piston-powered compressors, these units are cheaper and more reliable. Therefore, you should choose 1 with the lowest price tag. You can also opt for rotary vane compressors that are oil-free. Sliding vane compressors are another popular variant. They have a single cylinder connected to the compressor and are capable of operating at low speeds. This design also reduces the amount of friction and maintains volumetric efficiency. However, the sliding vane compressors suffer from high frictional losses. If you are looking for a more efficient rotary compressor, this is the best option. While sliding vane compressors have been in the spotlight for over a century, they are still quite young. These compressors are easy to install and maintain. They are also quieter than piston compressors. They are also cheaper than piston-driven compressors. The energy efficiency and low price make them the perfect choice for any commercial or industrial application. If you’re looking for a small, compact compressor, the rotary vane has been proven to be the best choice for your needs. You should know that it has a long service life.
3. IP55 protection grade & heavy duty air filter, suitable for high dusty environment.
4. IE4 Efficiency motor efficiency.
5. Most energy saving mode, Only work at loading.
6. Wide frequency range 25%-100%.
7. Premium Magnetic material resist more than 180ºC temp.
8. Direct Taper connection, no transmission power loss, easy maintenance.
9.Touch Screen PLC with preset running schedule, more intelligent control.
10. Main motor is inverter control, more accurate control.
11. Easy for installation and service.
FAQ
1.Why customer choose us? Xihu (West Lake) Dis.ang Air Compressor CO., LTD., with 37 years old history,we are specialized in Rotary Screw Air Compressor. Germany Standard and 10 years exporting experience help us won more than 50 loyal foreign agents. We warmly welcome your small trial order for quality or market test. 2.Are you a manufacturer or trading company? We are professional manufacturer with big modern factory in HangZhou,China. Both OEM & ODM service can be accepted. 3.What’s your delivery time? Generally 3 to 7 days, if urgently order, pls contact our sales in advance. 4.How long is your air compressor warranty? One year for the whole machine and 2 years for screw air end, except consumable spare parts. 5.How long could your air compressor be used? Generally, more than 10 years. 6. What’s payment term? T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency. 7.How about your customer service? 24 hours on-line service available. 48hours problem solved promise. 8.How about your after-sales service? 1. Provide customers with installation and commissioning online instructions. 2. Well-trained engineers available to overseas service. 3. Worldwide agents and after service available.
Contact us
Company Name: ZheJiang Xihu (West Lake) Dis.ang Air Compressor Co., Ltd Contact Person: Benny
If you are interested in any of our products,please feel free to contact us.We are looking forward to cooperating,growing and developing with your sincerely.
How to Repair and Maintain an Air Compressor
A compressor is a device used to move air from 1 place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.
Positive displacement
Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor. Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling. A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are 2 types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the 2 types is the pressure ratio. In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
oil free
If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications. Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are: When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in 1 minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application. The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
double acting
A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning. The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement. Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases. Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
fuel tank pressure switch
You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure. If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch. The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition. When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.
energy source
The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower. The voltage required for a three-phase air compressor will vary. Three-phase air compressors require 3 separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require 3 separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.
Atlas Copco’s GA compressors bring you outstanding sustainability, reliability and performance, while minimizing the total cost of ownership. A choice of 3 premium compressor types (GA VSD+, GA+ and GA) provides you with the compressed air solution that perfectly matches your requirements with clear value propositions. Built to perform even in the harshest environments, these compressors keep your production running efficiently.
GA Premium compressor
High performance Free Air Delivery.
Premium quality at the lowest initial investment.
Integrated refrigerant dryer.
Elektronikon Touch or Swipe controller.
GA+ Industry-leading performance
Best-in-class Free Air Delivery.
Lowest energy consumption for applications with a stable air demand.
Low noise emission suitable for workplace installation.
Integrated refrigerant dryer.
Elektronikon Touch controller.
GA VSD+ Ultimate energy saver
50% energy savings on average compared to fixed speed models.
iPM motor equals IE5 standards.
In-house designed NEOS inverter and iPM motor exceed IES2 (EN 5571) requirements for power drive efficiency.
Industry-leading operating turndown range.
Wide pressure selection: 4-13 bar.
Start under system pressure, no blow-off.
Integrated refrigerant dryer.
Elektronikon Touch controller
Atlas Copco G series Screw Air Compressor Model: G15L Series Features & benefits
Simple installation & maintenance • Available in multiple configurations, including floor or tank-mounted. • Extremely small footprint with possible placement against a wall or in a corner. • Main components, oil separator and filter are easily accessible.
Simple installation & maintenance • Available in multiple configurations, including floor or tank-mounted. • Extremely small footprint with possible placement against a wall or in a corner. • Main components, oil separator and filter are easily accessible.
Easy monitoring & control • Icon-based display, pressure settings, temperature reading. • Running hours/hours working @ load. • Service warnings. • Outlet pressure setting directly on the controller. • Pressure and element outlet temperature reading.
Technical Parameters:
Compressor type
Max. working pressure
Capacity FAD*
Installed motor power
Noise level**
Weight***
WorkPlace
WorkPlace Full Feature
FM
FM FF
TM
TM FF
bar(e)
psig
bar(e)
psig
l/s
m³/hr
cfm
kW
hp
dB(A)
kg
kg
kg
kg
50 Hz VERSION
G 15L
7.5
7.5
108.8
7.3
105
42.5
153.0
90.1
15
20
67
313
371
537
595
10
10
145.0
9.8
141
38.5
138.6
81.6
15
20
67
313
371
537
595
13
13
188.5
12.8
185
31.2
112.3
66.1
15
20
67
313
371
537
595
G 18
7.5
7.5
108.8
7.3
105
52.1
187.6
110.4
18
25
69
328
392
545
609
10
10
145.0
9.8
141
45.4
163.4
96.8
18
25
69
328
392
545
609
13
13
188.5
12.8
185
38.5
138.6
81.6
18
25
69
328
392
545
609
G 22
7.5
7.5
108.8
7.3
105
62.0
223.2
131.4
22
30
70
344
408
561
625
10
10
145.0
9.8
141
54.1
194.7
114.5
22
30
70
344
408
561
625
13
13
188.5
12.8
185
46.4
167.1
98.3
22
30
70
344
408
561
625
60 Hz VERSION
G 15L
100
7.4
107
7.2
104
44.0
158.4
93.2
15
20
67
313
371
537
595
125
9.1
132
8.9
129
38.8
139.7
82.2
15
20
67
313
371
537
595
150
10.8
157
10.6
154
37.0
133.2
78.4
15
20
67
313
371
537
595
175
12.6
182
12.3
178
32.7
117.7
69.3
15
20
67
313
371
537
595
G 18
100
7.4
107
7.2
104
51.8
186.5
109.8
18
25
69
328
392
545
609
125
9.1
132
8.9
129
46.9
168.8
99.4
18
25
69
328
392
545
609
150
10.8
157
10.6
154
43.3
155.9
91.7
18
25
69
328
392
545
609
175
12.6
182
12.3
178
39.9
143.6
84.5
18
25
69
328
392
545
609
G 22
100
7.4
107
7.2
104
60.5
217.8
128.2
22
30
70
344
408
561
625
125
9.1
132
8.9
129
53.7
193.3
113.8
22
30
70
344
408
561
625
150
10.8
157
10.6
154
48.6
175.0
103.0
22
30
70
344
408
561
625
175
12.6
182
12.3
178
46.0
165.6
97.5
22
30
70
344
408
561
625
Oaliss’s objective is to be “Your very own system provider”. To fulfill this objective, CZPT pays great attention to customer’s real needs and concerns, then provides feasible solutions. CZPT chooses the most reliable suppliers from the industry and tests its performance before installing on our equipment. Product quality is our paramount goal. In the meantime, we do our best to fill the gaps between price and energy efficiency. Our equipment will be reliable enough to use and the price low enough to purchase. Combined with these distinct features, our high quality and variable products have been accepted by customers from various industries.
Oaliss-your very own system provider.
Applications:
Industrial equipment, printing service, pipelines, power plants, oil&gas, oil refinery, coating, painting, plastics, steel industry, rubber, mechanical, blow molding, color sorter machine, shipyard, sandblasting, metallurgy, etc.
To provide the right equipment to you, please send us your detailed requirements.
1 Q: How about the quality of products?
A: We are an authorized distributor of Atlas Copco. The quality and service could be assured.
2 Q: How long is your delivery lead time?
A: If there is stock, the lead time is about 3 working days after we get the payment if need to be produced, it depends.
3 Q: How about your overseas after-sale service?
A: (1)Provide customers with installation and commissioning online instructions.
(2)Worldwide agents and after service available.
4 Q: Can you accept OEM&ODM orders?
A: Yes, we have a professional design team, OEM&ODM orders are highly welcomed.
Types of Air Compressors
There are many types of Air Compressors available on the market. Learn which 1 is right for your needs and what makes 1 better than another. Find out more about Single-stage models, Oil-free models, and Low-noise models. This article will explain these types and help you decide which 1 you need. You can also learn about Air Compressors that have single-stage compressors. If you are looking for a high-quality compressor, this article will help you choose a unit.
Air Compressors
Air compressors work by forcing atmospheric air through an inlet valve. As the piston moves down, it pulls atmospheric air into the chamber. As the piston rises, it forces the compressed air out of the cylinder through an exhaust valve. One of the most common types of air compressor is the reciprocating type. Another type of compressor is a single-stage piston. These types of compressors compress air in 1 stroke – equivalent to the complete rotation of the piston’s crankshaft. These devices change electrical or mechanical energy into pressurized air. When air is compressed, its volume decreases, increasing its pressure. Air compressors typically have a minimum pressure of 30 bars. The lower pressure band is the range of air pressure. Most compressors are controlled separately, but network controls can be used to interconnect multiple compressors. This type of controller will not work for all types of compressors. There are other types of air compressors that can communicate with each other. Compressed air has multiple applications in all kinds of industries. In agriculture, it can power pneumatically powered material handling machines for irrigation and crop spraying. Dairy equipments also use compressed air. Compressors are also used in the pharmaceutical industry for mixing tanks, packaging, and conveyor systems. Portable air compressors, which can be powered by diesel fuel, are frequently used at remote drilling sites. Portable air compressors are also commonly used in oil and gas. They can be used to remotely control valves and install reactor rods. Whether you use an air compressor for agricultural purposes or in a manufacturing setting, there are some features to consider when choosing an air compressor for your needs. A good compressor will have a safety device. It will automatically shut off the input air and output air once sufficient compressing has been achieved. These features will help your air compressor remain efficient and protect your equipment. The safety device is an important feature of any air compressor to increase its overall efficiency. Vane air compressors are the most common type. They are generally smaller and less powerful than reciprocating piston compressors, so you can use 1 of these for applications that are under 100 horsepower. The vane air compressors have low compression ratios and high capacities, but they are generally limited to low-power applications. Vane compressors tend to run hot, and they typically have a low compression ratio. It is important to choose the correct oil viscosity for your compressor.
Single-stage models
When comparing single-stage air compressors, look for the term “stages.” Multi-stage compressors use 2 stages and can handle more capacity and pressure. One stage involves pressurizing air using a piston and a lower-pressure cylinder. This compressed air is then moved to a storage tank. Single-stage models tend to be more energy-efficient than their two-stage counterparts. But if you don’t need a high-pressure cylinder, a single-stage air compressor can be the best choice. Although single-stage air compressors produce less power, they can produce enough air to power pneumatic tools and other pneumatic equipment. These single-stage units are most useful for smaller-scale home projects and DIY projects. For more industrial purposes, a dual-stage model is the best choice. But if you’re in a hurry, a single-stage unit may be sufficient. Ultimately, it depends on what you plan to do with the air compressor. Single-stage air compressors feature a single cylinder, 1 piston stroke for each revolution of pressurized air. Single-stage compressors are typically smaller and more compact, making them a good choice for smaller work environments. Their cfm capacity (cubic feet per minute) is an important indicator of operating capacity. If you plan to use multiple pneumatic tools, you will probably need a higher cfm model. Similarly, the horsepower of single-stage compressors indicates its working capacity. One horsepower moves 550 pounds per foot per minute. Multi-stage air compressors are generally more expensive and more energy-efficient than single-stage units, but they can offer higher air flow rates. While they may be more complex, they can lower general operating expenses. If you plan on using your air compressor for industrial or commercial use, a dual-stage model might be the best choice. However, if you’re planning to use the air compressor for mass production, a single-stage model may be the best choice. Single-stage air compressors have the same piston size and number of inlets, while dual-stage models have a smaller first piston and a much longer second piston. Both have a cooling tube in between the 2 pistons to reduce the air temperature before the second round of compression. The single-stage model is typically small and portable, while the double-stage air compressor is stationary. These compressors can both be stationary and large.
Low-noise models
Despite its name, low-noise models of air compressors are not all the same. The noise level of a compressor can be affected by several factors, including the power source and proximity to the machine. Reciprocal compressors are generally louder than electric ones because of their many moving parts. By contrast, rotary-screw and scroll compressors have fewer moving parts and are quieter. The noise level of a gas-powered air compressor can be extremely high, making it unsuitable for use indoors. To combat this problem, you can choose an electric model. The noise level of a compressor is primarily caused by motor friction. The cover of a piston is also a major factor in noise, as pistons with minimal covers will produce a lot of noise. Previously, oil was required for a quiet compressor. However, this has changed thanks to the medical industry’s demand for oil-free models. The CZPT EC28M Quiet Air Compressor is another model that features quiet operation. This air compressor makes 59dB of noise. This level is low enough to allow you to carry on normal conversations while it cycles. In addition, this compressor has an industrial oil-free pump and a 2.8 Amp direct-drive induction motor. These 2 features make it a great choice for businesses. Low-noise models of air compressors are available for the construction industry. However, these compressors are not necessarily low-quality, which is why you should consider the noise level of your air tool before purchasing one. The specialists at CZPT can recommend the low-noise models for your particular application and space. Noise can distract people who work near the air compressor. That is why many businesses now opt for these models.
Oil-free models
A number of oil-free models of air compressors are available, but what makes them special? Oil-free compressors don’t contain oil, so they’re lubricated by grease instead. They’re a good choice if you’re working with a small compressor and don’t want to risk damaging it. On the other hand, oil-free models do generate significant amounts of heat, which can damage the compressor. Higher pressure can grind the compressor against itself, or even warp it. A few words of knowledge can help you choose the best oil-free air compressor for your needs. For example, a compressor’s horsepower is a measurement of how powerful the motor is. Higher horsepower means a higher PSI or ACFM. You can also use the ACFM to compare the two. Scroll technology is a modern air compression system that uses a stationary and mobile spiral. This reduces the volume of air in the compressor by directing it to the center. Purchasing an oil-free air compressor doesn’t have to be a daunting task, though. A good distributor can advise you on what type of oil-free air compressor is right for you. This way, you can save money and enjoy peace of mind while using your air compressor. And, of course, the best way to get a great deal on an air compressor is to speak to a distributor who is knowledgeable about the products available. An oil-free air compressor is a great option for businesses that are sensitive to the contamination of air. For example, in the pharmaceutical and food industry, a minuscule oil could spoil a product or even damage production equipment. Oil-free air compressors generally have lower maintenance costs than oil-flooded models because there are fewer moving parts. Because of this, oilless air compressors require fewer maintenance and may still need to be replaced occasionally. A few advantages of an oil-free air compressor over an oil-lubricated 1 include lower noise levels. Oil-free air compressors tend to be less noisy and run more quietly than oil-injected ones, but you should still carefully weigh the pros and cons before making a decision. Also, consider how much you use your air compressor before choosing a model. The pros outweigh the cons. In the end, you’ll be glad you chose an oil-free air compressor.
Brief introduction of factory: 1. We have been engaged in r & D, production and sales of air compressors for 19 years; 2. Our air compressor products through CE,SGS,ISO certification, with more than 20 invention patents; 3. Our products are exported to 132 countries and regions around the world; 4. Our air compressor provides a 5-year warranty. If you have specific parameters and requirements for our Rotary Screw Type Air Compressor, customization is available Hot – selling screw air compressor directory
Model
Air Flow (m³/min)
Motor Power
Noise
Outlet Diameter
Dimension
Weight
7bar
8bar
10bar
13bar
kw
dB
inch
W*D*H (mm)
kg
YP-10A
1.1
1.0
0.85
0.7
7.5
65
G1”
960*680*960
280
YP-15A
1.8
1.65
1.5
1.3
11
65
G1”
1050*830*1240
380
YP-20A
2.4
2.2
2.1
1.8
15
68
G1”
1050*830*1240
380
YP-25A
3.1
3.0
2.7
2.3
18.5
68
G1”
1200*830*1290
480
YP-30A
3.8
3.6
3.2
2.5
22
68
G1”
1200*830*1290
480
YP-40A
5.3
5.0
4.3
3.6
30
69
G11/2”
1300*1000*1540
710
YP-50A
6.6
6.2
5.7
4.6
37
69
G11/2”
1300*1000*1540
710
YP-60A
8.0
7.7
6.9
6.0
45
70
G11/2”
1500*1160*1700
990
YP-75A
10.5
9.8
8.7
7.3
55
70
G11/2”
1500*1160*1700
990
YP-100A
13.6
13.0
11.3
10.1
75
72
G2”
1700*1180*1800
1300
YP-125A
16.2
15.4
13.2
11.2
90
72
DN50
1850*1200*1900
1400
YP-150A
20.8
19.5
16.5
13.7
110
73
DN65
2250*1260*2055
1560
Product Description
Promises Every Machine Will Run Well More Than 15 Years
Brief Introduction: Air end: Germany Technology. 30 years designed lifetime. Motor: 100% rare earth permanent magnet motor. Inverter: Chinese No. 1 inverter can save 30% energy. Warranty: 5 years for the air end, and 2 years for the whole compressor. Delivery time: 7-15 days. After-sales service:we have our professional after-sales technician to instruct the installation of the whole screw air compressor. Certificate:CE/ISO9001/ASME We offer free pipe and valves for installation and installation diagram
Screw Air Compressor Main Configuration
Item
Parts
Brand
1
Air end
Hanbell /BAOSI/GU Air End (Germany origin)
2
Intake Valve
Red star(Chian)
3
Solenoid Valve
CEME (Italy)
4
Temperature sensor
Red star (China)
5
Pressure sensor
Huba original (from Switzerland)
6
Motor
Jiangtian Motor( China)
7
Coupling
Germany KTR
8
Thermostat Valve
Italy VMC
9
PLC
MAM6080 MAM880 MAM860
10
Minimal Pressure Valve
Red star(Chian)
11
Air filter element
Germany MANN
12
Oil filter element
Germany MANN
13
Oil separator element
Germany MANN
14
Bearing
Sweden SKF
Advantages 1.New generation of highly efficient imported host machine 2.Highly efficient permanent magnetic motor 3.CZPT bearing 4.Highly efficient magnetic steel of permanent magnetic motor 5.Intelligent microcomputer control system 6.Energy-saving air inlet control system 7.Highly efficient cooling system 8.Highly efficient professional filtering syste
Re-factory quality control process: 1.Installation inspection of the whole air compressor: check and confirm the whole machine according to the operation instructions and quality control standards. Main inspection items: A . Confirm the nose and motor nameplates; B . Check whether there is oil leakage in the pipeline and oil circuit of the air compressor; C . the air compressor machine screw locking inspection.. 2. Rotary screw type air compressor factory test machine, heat engine: test whether the air compressor operation parameters meet the requirements of customers, including voltage, current, working pressure, exhaust volume, etc.Air compressor factory before 48 hours of thermal test, stability confirmation. 3. 24 hours online after-sales service, one-to-1 online guidance installation, debugging, troubleshooting.
Product Case
Use case of rotary screw type air compressor 1. Rotary Screw type air compressors are exported to 132 countries and regions all over the world; 2. All indicators of screw air compressor are stable and the failure rate is low; 3. Perfect after-sales service system, engineers on duty 24 hours a day to provide one-on-1 service to customers at the air compressor use site.
Packaging & Shipping
Rotary Screw type Air compressor packing method 1. Screw air compressor packaging is divided into 3 layers from inside to outside: 1) The first layer of protection: spray paint on the surface of the machine to protect the surface of the machine. The fouling pull film is wrapped around the surface of the machine to protect the surface of the paint. 2) The second layer of protection: anti-collision protection of the machine. On the basis of lacquer protection, anti-collision buffer cotton is used to protect the machine against collision. 3) The third layer of protection: the case adopts the overall packaging of the non-fumigation wooden case to protect the machine during transportation.
F.A.Q
Q1. Why do customers choose us? Yunshun Electric Machinery Co., Ltd. is a company specializing in screw air compressor for 18 years since 2001. Our German Standard production line helps us get the affirmation from our agents as well as end-user clients.
Q2. Are you a manufacturer or trading company? We are a professional manufacturer with big modern factory in HangZhou,China. Both OEM & ODM service can be accepted.
Q3. What’s your delivery time? Generally 7-10 days, if urgent order, we can arrange, too.
Q4. How long is your air compressor warranty? 2 years for the whole machine and 5years for screw air end, except consumable spare parts.
Q5. How long could your air compressor be used for? At least 10 years.
Q6. What’s payment term? T/T, L/C, Western Union, Credit Card, and etc.
Q7. How about your customer service? 24 hours on-line service for all our clients.
Q8. How about your after-sales service? 1. Providing customers with installation online instructions. 2. Well-trained engineers available to overseas service. 3. PlHangZhou for oversea after-sales supporting company.
The Air Compressor Is a Versatile Tool
The Air Compressor is 1 of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.
Oil-injected
Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components. Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation. The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer. An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.
Oil-free
What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users. First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search. Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models. An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
Gasoline
When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications. Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.
Electricity
Electricity in an air compressor is not cheap. A 25 HP air compressor runs for 10 hours each day, 5 days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for 3 hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month. The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to 4 thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless. Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
Variable frequency drive
The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous. A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment. When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range. The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of 6 to 7 bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is 1 of the best investments in your compressor. So, why wait any longer?
Rodlars 60hp 45kw permanent magnet ac power vsd screw air compressor with energy saving
Products Description
Product Parameters of CZPT Permanent Magnet Frequency Screw Air Compressor
Model
Motor Power
Pressure
Capacity
Noise Level
Outlet Pipe Diameter
Net Weight
Dimensions
Lubricating oil capacity
KW
HP
Bar
m3/min
DB
Inch
Kgs
L*W*H(mm)
L
LS-10APM
7.5
10
7
1.2
66±2
G ½
130
900*640*850
10
8
1.1
10
0.95
12
0.8
LS-15APM
11
15
7
1.65
68±2
G ¾
200
1000*750*1571
18
8
1.5
10
1.3
12
1.1
LS-20APM
15
20
7
2.5
68±2
G ¾
210
1000*750*1571
18
8
2.3
10
2.1
12
1.9
LS-25APM
18.5
25
7
3.2
68±2
G1
280
1100*850*1200
18
8
3
10
2.7
12
2.4
LS-30APM
22
30
7
3.8
68±2
G1
300
1100*850*1200
18
8
3.6
10
3.2
12
2.7
LS-40APM
30
40
7
5.3
68±2
G1
340
1100*850*1200
18
8
5
10
4.5
12
4
LS-50APM
37
50
7
6.8
68±2
G1-½
430
1250*1000*1345
30
8
6.2
10
5.6
12
5
LS-60APM
45
60
7
7.4
72±2
G1-½
460
1250*1000*1345
30
8
7
10
6.2
12
5.6
LS-75APM
55
75
7
10
72±2
G2
820
1700*1200*1630
65
8
9.6
10
8.5
12
7.6
LS-100APM
75
100
7
13.4
72±2
G2
950
1700*1200*1630
65
8
12.6
10
11.2
12
10
LS-120APM
90
120
7
16.2
72±2
G2
1190
1700*1200*1630
75
8
15
10
13.8
12
12.3
LS-150APM
110
150
7
21
75±2
G2-½
1550
2300*1470*1840
90
8
19.8
10
17.4
12
14.8
LS-175APM
132
175
7
24.5
75±2
G2-½
1550
2300*1470*1840
90
8
23.2
10
20.5
12
17.4
LS-200APM
160
200
7
28.7
75±2
G2-½
2900
2300*1470*1840
110
8
27.6
10
24.6
12
21.5
LS-250APM
185
250
7
32
75±2
DN100
3200
3600*2100*2190
110
8
30.4
10
27.4
12
24.8
LS-300APM
220
300
7
36
82±2
DN100
4000
3600*2100*2190
125
8
34.3
10
30.2
12
27.7
LS-350APM
250
350
7
42
82±2
DN100
4500
3600*2100*2190
150
8
40.5
10
38.2
12
34.5
LS-430APM
315
430
7
51
82±2
DN100
6000
3600*2100*2190
150
8
50.2
10
44.5
12
39.5
LS-480APM
355
480
7
64
84±2
DN100
6500
3600*2100*2190
150
8
61
10
56.5
12
49
LS-540APM
400
540
7
71.2
84±2
DN100
7200
3600*2100*2190
180
8
68.1
10
62.8
12
52.2
Remarks:
1.The exhaust volume is measured under the rated exhaust pressure, according to the national standard GB3853 test (equivalent to ISO1217 appendix C).
2.Recommend frequency 30-100%.
3.The above data is based on the standard grid-380V/50HZ.
Non-standard customization service support
Please make further inquiry for the non-standard specification type and machines which are used under high or low temperature, high humidity,dusty working environment etc.
Details Images
Motor 1.IEC high efficiency drive motor 2.IP54 and high temperature F class rating Controller 1.Easy to use and maintenance free 2.Constant readout of pressure and temperature 3.Provides 24 hours automatic start-stop operation Inlet valve The unique design differential pressure valve provide rapid response under any condition and maintains the set differential pressure between the inlet pressure and outlet pressure.100% modulating inlet valve to match system air demand. Filtration system Ultra efficient Kerry inlet air filters provide clean air that traps dirt particals to less than 3 microns. Electrical control protection 1.Phase protectiom 2.Phase sequence protection relay 3.High discharge temperature shutdown 4.Auto-dual control 5.Overload start protection
Product Feature 1.Save Energy Plus Power frequency is replaced by permanent magnet frequency,so it can save over 30% energy. 2.Low Noise Because it is low in noise, it can be applied wodely. 3.Long Service Lift Bearing and gear loading becomes small, so service life of the main machine is impact to grid equipment largely.
Company Profile Luosi Technology Co., Ltd.,one of Biggest Air Compressor Manufacture with 33 years focus in air Compressor in China.We are specialized in R&D, manufacturing, sales and service of air compressors and supporting equipment.With over 20,000 square meters morden workshop,one whole digital inspection line, 3 air compressor line, all with advanced automatic production equipment.We have air compressor technology research and development, manufacturing, quality, logistics, operation, marketing, and after-sales service departments.
Our company mainly produces screw air compressor, permanent magnet variable frequency air compressor, two-stage permanent magnet air compressor, special laser cutting air compressor, high and low pressure air compressor, air post-processing equipment (frozen dryer, adsorption dryer, QPS precision machine, filter, etc.), gas storage tank and supporting parts.Our company offers variety of products which can meet your multifarious demands.
We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CZPT situation since the trend of economic globalization has developed with anirresistible force.
Certification
FAQ Q1:Are you a manufactures or trading company? A1:We are professional manufacture of Screw air compressor of HangZhou (Close to HangZhou) ,33 years of focus in Air Compressor.
Q2:What’s your Delivery Time? A2:Generally 10days.If it is an urgently or Non-standard order, please contact us in advance.
Q3:How long is your air compressor warranty? A3:One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q4:How many Screw Air Compressor do you produce everyday? A4:We can produce 300 pieces everyday.
Q5:Can you use our brand? A5:Yes, Both OEM & ODM service can be accepted.
Q6:How long could your air compressor be used? A6:Generally, more than 10 years.
Q7:What’s payment term? A7:T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q8:How about the maintenance? A8:First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q9:How do you control quality ? A9:1.The raw materials are strictly inspected 2.Each compressor must pass at least 5 hours of continuous testing before leaving the factory. Payment and Shipping
A Buyer’s Guide to Air Compressor Types
There are many types of Air Compressors, and it’s important to understand what each type has to offer. In this article, we’ll discuss single stage air compressors, low-noise compressors, and models with 2 pistons. But, before you buy an Air Compressor, be sure to read our buyer’s guide to the various types. This way, you’ll have all of the information you need to make the right decision for your business.
Single-stage air compressors
A single-stage air compressor is an excellent choice for most general-purpose purposes. They provide enough power to operate pneumatic tools, and they produce less heat. Single-stage air compressors, however, are not suitable for heavy-duty industrial uses. However, they can be used in various applications, including auto shops, gas stations, and various manufacturing facilities. They are also suitable for borewells and other high-pressure places. These air compressors are a great choice for home use and are suitable for small-scale businesses, contractors, and small shops. These compressors have continuous duty cycles, cast iron compressor pumps, and a minimum 5,000-hour pump life. They also feature advanced features, including ODP motors, Auto Start & Controls, Receiver tanks, and power cords. They have low maintenance and can save you a great deal of money. Single-stage air compressors are generally less expensive and lighter than their two-stage counterparts. Single-stage air compressors are also more portable, which is a plus for small projects. While two-stage compressors offer higher CFM, they are more powerful and bulky, making them unsuitable for small or home use. So it is essential to determine what you will use the air compressor for and decide on a model based on your needs. A single-stage air compressor is made of a piston and a tank. The piston moves rapidly inside the cylinder and exerts pressure on the cylinder. This means that the piston can’t move any faster than the air pressure outside the cylinder. The piston is designed to operate in the same way for each stage. This is a great choice for home shops and one-man automotive shops, as it allows you to control the pressure without sacrificing the pump’s life. Single-stage air compressors are often cheaper than two-stage versions, but they are not the best choice for every application. If you are only using your air compressor occasionally, you’ll find a one-stage model to be much more reliable than a two-stage model. The main difference between the 2 types of compressors is in the amount of air that each stage compresses. A two-stage air compressor will have more air storage capacity, but it will still produce more pressure.
Rotary vane compressors
Rotary vane compressors use a centrifugal pump to compress air. The rotor is set eccentrically in the housing, which almost touches the vane. As the rotor turns, the air that enters the pump is trapped between the vanes. This compressed air undergoes compression as the rotor rotates. Vanes are small pieces of carbon fiber or graphite composite. Vanes may be made of different materials depending on the application. While rotary vane pumps are not commonly used to produce compressed air, they are widely used in automotive and hydraulic applications. Chances are, you have used a rotary vane pump at some point in your life. These pumps are also common in the vacuum and compressed air industries. As a result, many people don’t realize that they’re still around. They feature slots that allow the vanes to slide in and out of the rotor. A rotary vane compressor has a drum and rotor inside. The rotor is eccentrically positioned and has slots and grooves on its surface. Its inlet and outlet ports are situated off-center, allowing the vanes to be pushed out by centrifugal force. Because the rotor rotates so quickly, air is trapped between the vanes. This air then becomes pressurized by the rotating rotor. Rotating vane compressors can be easily serviced and repaired. A simple replacement of carbon vanes requires just 15 minutes and common tools. The carbon vanes typically last 9 to 18 months, depending on system operating pressure. Before purchasing a rotary vane compressor, make sure to check whether it has been properly performance-tested and has a warranty. Generally, warranties cover the rotor/stator chambers but do not cover the vanes or air filters. You should also check if the unit is covered by a lightning or water damage warranty. Rotary vane compressors are an integral part of manufacturing industries. Many pharmaceutical manufacturing facilities depend on rotary vane compressors to control their equipment. Other industries that use rotary vane compressors include the plastics, woodworking, natural gas, and medical & dental fields. Their benefits are numerous and far outweigh any disadvantages of rotary screw compressors. For example, a rotary vane compressor can double the life of a conventional compressor.
Rotary vane compressors with low-noise models
If you are looking for a rotary vane air compressor, you have come to the right place. CZPT’s LV Series rotary vane compressors offer low-noise models, compact size, and robust integration. In addition to their low-noise features, they feature large filter systems to deliver high-quality compressed air. The LV Series models also feature CZPT’s reputation for reliability and quality. This type of compressor uses centrifugal force to operate and is limited in its top and minimum operating speeds. They are only a third as powerful as screw compressors, and their top speed limits are much lower. Furthermore, the vanes wear out easily at high speeds because there is not enough centrifugal force to seal them against the cylinder’s edges. Even at half their full capacity, they consume as much as 80% of their total energy rating. Because piston compressors produce a lot of noise, factory owners and shop owners have begun to install noise-dampening cabinets and other solutions. But, rotary vane compressors produce far less noise than a traditional vacuum, and the maintenance costs are also low. Rotary vane compressors are also extremely helpful in several industries. They are used in the automotive and auto finishing industries, as well as in dairy industries and milking machines. If you have a deep pond, a rotary vane air compressor kit can pump up to 20 feet of water. This is more than enough airflow for 2 to 5 diffusers. A 1/4 HP rotary vane kit pumps around 4.2 CFM. It also helps to increase circulation and oxygen levels in the pond. Finally, a 1/4 HP kit offers the necessary power to clean up the bottom of a pond. The rotary vane and rotary screw are the most popular air compressors today. While they are similar in many ways, they are more versatile and durable than their counterparts. They use fewer angular contact ball bearings and require less frequent maintenance than piston air compressors. Compared to piston air compressors, rotary vane and rotary screw compressors are quieter and are less expensive.
Rotary vane compressors with 2 pistons
The rotary vane and rotary screw compressors are similar in application, but both have different advantages and disadvantages. This article will compare the benefits of each and highlight the differences between them. While both are commonly used in industrial applications, rotary vane compressors are preferred by many industries. These compressors also have a wide range of uses, ranging from automotive air tool operation to milking machines. These compressors also have the advantage of being quieter than piston-powered ones. The current common rail position may not be suitable for pressure swirl injectors, but new positions have been tested and show improvements in specific energy values. Moreover, the current position is not required for external oil pumps. However, mass induction and expulsion have to be performed with utmost care. This article focuses on the design and efficiency of rotary vane compressors. You can find more information about this new design in the references mentioned below. The advantages of this type of compressor are its low cost, compact size, and easy maintenance. Hence, they are preferred in low capacity applications. Moreover, they feature integrated vanes. The rotating vanes close the air gap and compress air towards the outlet. Compared to piston-powered compressors, these units are cheaper and more reliable. Therefore, you should choose 1 with the lowest price tag. You can also opt for rotary vane compressors that are oil-free. Sliding vane compressors are another popular variant. They have a single cylinder connected to the compressor and are capable of operating at low speeds. This design also reduces the amount of friction and maintains volumetric efficiency. However, the sliding vane compressors suffer from high frictional losses. If you are looking for a more efficient rotary compressor, this is the best option. While sliding vane compressors have been in the spotlight for over a century, they are still quite young. These compressors are easy to install and maintain. They are also quieter than piston compressors. They are also cheaper than piston-driven compressors. The energy efficiency and low price make them the perfect choice for any commercial or industrial application. If you’re looking for a small, compact compressor, the rotary vane has been proven to be the best choice for your needs. You should know that it has a long service life.
RISAN Permanent Magnet Variable Frequency Screw Air Compressor: Compact, complete machine design, easy for installation, operation and maintenance. High-efficiency, energy-saving three-phase asynchronous motor specifically designed for screw compressors. The three-phase rare earth permanent magnet synchronous motor is equipped, with more effective energy-saving control, can greatly reduce the operation cost. The start-up and operation are more stable, enhance system reliability and extend compressor lifespan. The noise is lower, the vibration is smaller, the operation is more stable, and reduce the cost of maintenance. High precision airend, low noise and low vibration, it can achieve the smallest leakage area, and improve work efficiency. Multiple language control panel, easy to operate.
Model:
RK10E
Power:
7.5KW/10HP
Airend:
Hanbell AC
Inverter:
Zoncn/Jinlong/Veichi/Inovance
Voltage:
380V 415V etc…
Pressure:
0.8Mpa
Air Flow:
1.1m3/min
Outlet pipe diameter:
R1/2
Size:
940*670*880mm
Weight:
200kg
About us RISAN Compressor Co., Ltd. is located in HangZhou City, ZHangZhoug Province. We focus on the production of energy saving and high efficiency screw air compressors, committing to be a good example of manufacturing high quality compressor.
Our company has 2 senior engineers, 3 R&D engineers, 2 design engineers and more than 200 experienced employee now, with design production capacity of 4000 units per month. We have numerical control turrent punch press, CNC bending machine, laser cutting machine, automatic spraying line, semi-automatic welding line, robot welding station, automatic assembly line, automatic material warehouse, testing machine and other advanced equipment to guarantee efficient production and excellent quality.
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Where is your factory?
A2: Our factory is located in Xihu (West Lake) Dis. Industrial Area, HangZhou City, ZHangZhoug, China.
Q3: How about the warranty terms of your machine?
A3: One year warranty for the machine and technical will support according to your needs in any time.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: What about product package?
A5: We will pack the products strictly with standard seaworthy case.
Q6: Can you customized the voltage of products?
A6: Yes, of course. The voltage can be customized according to your requirement.
Q7: Can you provide samples?
A7: Yes, we cam provide samples.
Q8: How long will you take to arrange production?
A8: 380V 50HZ we can delivery the goods within 7-15 days. Customized items we will delivery within 25-30 days.
Q9: Which payment term can you accept?
A9: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc.
Q10: Which trade term can you accept?
A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
Choosing the Right Air Compressor For Your Home
You will find that air compressors are indispensable tools for a variety of situations, including garages, home workshops, and basements. These tools can power a variety of tools, and each model is sized to suit the job at hand. Because air compressors have only 1 motor, they are lightweight, compact, and easy to handle. Using 1 air compressor to power several tools will also reduce the wear and tear on individual components. This article will introduce some important characteristics to look for when choosing the right air compressor for your home.
Positive displacement
A positive displacement compressor applies pressure to a fluid, whereas a centrifugal 1 does the opposite. A positive displacement compressor creates the desired pressure by trapping air and increasing its volume. Its discharge valve releases the high-pressure gas. These compressors are used in industrial applications and nuclear power plants. The difference between a positive and negative displacement compressor is that a positive displacement compressor can compress and release air at a consistent rate. A positive displacement air compressor uses a reciprocating piston to compress air. This reduces the volume of the air in the compression chamber, and a discharge valve opens when the pressure reaches the desired level. These compressors are used in bicycle pumps and other pneumatic tools. Positive displacement air compressors have multiple inlet ports and have several configurations. Positive displacement air compressors have a single-acting and double-acting piston, and can be oil-lubricated or oil-free. A positive displacement air compressor is different from a dynamic compressor. It draws air into the compression chambers and then releases the pressure when the valve is opened. Positive displacement compressors are common in industrial applications and are available in single-acting, double-acting, and oil-lubricated models. Large piston compressors have ventilated intermediate pieces and crossheads on gudgeon pins. Smaller models have permanently sealed crankcases with bearings.
Oil-free
Oil-free air compressors have some advantages over their oil-lubricated counterparts. They do not require lubrication oil because they are coated with Teflon. The material has 1 of the lowest coefficients of friction and is layered, so it slides past other layers with little effort. Because of this, oil-free compressors tend to be cheaper and still deliver comparable performance. Oil-free compressors are a good choice for industrial applications. The life of an oil-free air compressor is significantly longer than an oil-lubricated counterpart. These models can operate up to 2,000 hours, 4 times longer than the average oil-lubed compressor. Oil-free compressors also have a significantly lower operating noise than their oil-lubricated counterparts. And because they don’t need oil changes, they are quieter. Some even last up to 2,000 hours. An oil-free air compressor is a good choice if your application requires high levels of purity. Several applications require ultra-pure air, and even a drop of oil can cause product spoilage or damage to production equipment. In addition to the health risks, an oil-free air compressor reduces the costs associated with oil contamination and minimizes leaks. It also eliminates the need for oil collection, disposal, and treatment. A typical oil-free air compressor is very efficient, requiring only about 18% of the full load horsepower. However, oil-free compressors have a higher risk of premature failure and are not recommended for large-scale industrial applications. They may also use up to 18% of the compressor’s full capacity. They may sound appealing, but you must make sure you understand the benefits of an oil-free air compressor before choosing 1 for your industrial applications.
Single-stage
A single-stage air compressor is designed to provide the power for a single pneumatic tool or device. These machines are generally smaller than two-stage compressors and produce less heat and energy. These machines aren’t designed for heavy-duty industries, but they are still highly effective for a variety of applications, including auto shops, gas stations, and various manufacturing plants. They can also be used in borewells, as they are suitable for small spaces with low air flow requirements. A single-stage air compressor has 1 cylinder and 2 valves – the inlet and the delivery valves. Both of these valves function mechanically, with the inlet valve controlling torque and the delivery 1 controlling air pressure. Generally, single-stage compressors are powered by a gas engine, but there are also electric models available. The single-stage air compressor is the most common type of air compressor. It has a single cylinder, 1 piston, and 1 air cylinder. The single-stage air compressors are used for small projects or personal use. A two-stage air compressor is more effective for industrial projects. Its longer air end life makes it more efficient. It is also more efficient for use in the automotive industry, where the engine has many cylinders. In general, single-stage compressors require a higher power level. The single-stage model is ideal for small projects, while a two-stage 1 is suitable for larger-scale arsenals.
CFM
The cubic foot-per-minute (CFM) of an air compressor is the output of the machine. In order to calculate the CFM level, start by looking at the compressor’s specifications. You should know how many cubic feet the unit can hold and how many pounds per square inch it can compress. Once you have these information, you can calculate the CFM. Now you can use these numbers to select an appropriate air compressor for your needs. The most common way to increase the CFM of an air compressor is to turn the regulator down. By turning the dial down, the air compressor will produce more than 10 CFM. You can also try connecting 2 output valves. Make sure that the settings are adjusted properly before you begin. This will ensure that your air compressor is functioning at its maximum efficiency and lifespan. To increase the CFM of your air compressor, first check that your regulator is calibrated for the desired pressure level. To calculate the CFM of an air compressor, first determine the tank volume of the machine. Then, multiply this volume by the time it takes to fill the tank. Then, divide the result by 60 seconds to calculate the CFM. Once you know how much air your machine can hold, you can choose a suitable air compressor. If you’re working in a confined area, you should buy a tool with a large tank.
PSI
The PSI of an air compressor is the pressure that it can output. A typical air compressor has a gauge connected to the airline at the bottom, next to it, or between the two. The gauge tells the actual pressure of the air compressor, while the cut-out pressure is determined by the manufacturer. The manufacturer recommends that you set the cut-out pressure 20 to 40 PSI higher than the factory recommended pressure. If you want to set the pressure for your nail gun, you can use the cut-in and cut-out pressures on your compressor, and the tank won’t exceed this range. The PSI of an air compressor measures the force that it can deliver, which is often in pounds per square inch. For most air tools, you need at least 40 to 90 psi. In general, reciprocating air compressors work on an on/off basis. This relationship is known as the duty cycle. All air compressors are rated for a particular duty cycle, such as 50 percent on and 20-5 percent off. The Psig of an air compressor is not free, as many people believe. The PSI of an air compressor is not free, but it is essential to maintain it for safe operations. If you’re having trouble maintaining a consistent pressure, consider turning down the PSI of your compressor by 2 psig. This will determine the critical pressure for the machine. You’ll also increase the amount of energy in the system by 1 percent.
Power source
The power source for an air compressor is crucial in its operation. Without the correct voltage and amperage, air compressors will not function properly. The power source must be close to the compressor so that it can plug into an electrical outlet. If it is too far from the outlet, the compressor may not be able to build enough pressure. When this happens, the fuse inside the air compressor will turn off to protect the user. The power source should be a safe distance from the compressor. Most manufacturers do not specify the power source for an air compressor. Depending on the horsepower, the compressor will require approximately 4 amps of power. A one-horsepower compressor would draw about 12 amps. If it were powered by a typical 120-volt household supply, its motor would exceed the 15-amp breaker capacity. A larger air compressor, however, will require a separate 15-amp power source, making it impossible to use it with this type of power source. The power source for an air compressor is typically electrical alternating current (AC) that is equivalent to the voltage on a standard wall outlet. A three-phase air compressor, on the other hand, requires a special AC supply with 3 electrical offset pulses. Regardless of the type of air compressor, the power source must be compatible with the incoming power service. One of the most common problems when attempting to connect an air compressor to an AC power source is undersized wire. This results in low voltage and high amperes, tripping of over-load relays and blown fuses.
2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)
1. Low temperature means more efficiency With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved. The superior cooling capability of water removes the heat and gives more air per kW of power. This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.
2. Cutting the maintenance cost Spare parts only need air filter elements and water filter elements Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor. Low temperature reduces the stress on other components ensuring long life.
3. Avoiding the costs of extra energy to combat pressure drop These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.
4. No Gearbox No need for associated oil lubrication.
5. Simple structure Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong, while balance bearing loads extend the compression element service life for low-cost operation.
Product Parameters
Product Description
Company Profile
Hot Sale Products
2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase Screw Air Compressor Screw Air Compressor Screw Air Compressor
2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable Screw Air Compressor Scroll Air Compressor Screw Air Compressor
Main Product
What we can supply:
* Oil-injected Screw Air Compressor (2~16 bar) * All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar) * Single-phase Small Screw Air Compressor for Home use (8~10 bar) * Water-injected Oil-free Screw Air Compressor (2~40 bar) * Oil-free Scroll Air Compressor (8~12 bar) * Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar) * Air Dryer, Air tank, Filters, and other Spare parts
Choose an Air Compressor for Your Business
There are several factors to consider when choosing an air compressor for your business. One factor to consider is the type of compressor you are looking for, which may include single-stage, low noise, and positive displacement. Hope this article helps you make the right decision. After all, your business success will depend on this device! Let’s take a closer look at these factors. Also, consider what compressor manufacturers say about their products.
Positive displacement
Positive displacement air compressors compress air by drawing in a volume from an inlet and extruding it out of a chamber. This increases the pressure at which the gas can be pumped at rates that cannot be pumped through the outlet at lower pressures at higher mass flow rates. These types of compressors are available in single-acting and double-acting configurations. They are classified by the number of cylinders. There are 2 different types of air compressors: reciprocating air compressors and screw compressors. Both are roll machines. Positive displacement air compressors use pistons and cylinders to compress air. The resulting air pressure builds up within the compressor housing, increasing the potential energy of the compressed air. Screw air compressors are the most popular positive displacement air compressors, which can be either single-stage screw-blade air compressors or multi-stage screw-blade oil-immersed screw air compressors. Positive displacement flowmeters use a rotating measuring chamber to divide the fluid into discrete quantities. The number of times the chamber was refilled and emptied was used to estimate the total flow. However, positive displacement flow meters are prone to leaks, reducing the accuracy of the estimates. If a leak occurs, it can cause false readings and damage the compressor. However, leaks in positive displacement air compressors can reduce pressure. The most common types of positive displacement air compressors are screw, reciprocating, and vane. Rotary positive displacement air compressors are also available as well as many other air compressors. Positive displacement air compressors are most commonly used in large manufacturing facilities. If you are considering an air compressor for commercial or industrial applications, it is imperative to understand how the components of the unit work. Please read the information below to learn more before deciding which application is best for you. Positive displacement air compressors use a piston to force air into a chamber, compressing the air in the process. The piston moves in the opposite direction, thereby reducing the volume of the chamber. When the amount of air in the chamber reaches its maximum value, the valve opens, allowing it to escape at higher pressure. Positive displacement air compressors are generally less efficient than centrifugal compressors. However, they are still an excellent choice for a variety of applications.
Single-stage
The discharge pressure of the single-stage air compressor is used to control the operation of the compressor. Properly designed load/unload controls allow the air compressor to operate at its most efficient point while minimizing stress on the main engine bearings. Single-stage air compressors can approach variable speed efficiency with appropriate storage capacity. However, improper storage can cause premature bearing wear on the main unit. If this is the case, a single-stage air compressor may not be ideal. A single-stage air compressor has only 1 cylinder, which means 1 stroke is required to move air from 1 cylinder to another. Pressure is measured in cubic feet per minute or CFM. Tank size is also important as a large single-stage air compressor may be required to operate multiple air tools. Single-stage air compressors can be used in a variety of applications and can last for years. For the most common uses, single-stage air compressors are the most practical option. These devices work with most hand tools, from hammers to grinders. Single-stage air compressors are lightweight and easy to move. However, two-stage air compressors provide more CFM, making them a better choice for industrial or commercial use. However, two-stage compressors are not suitable for private use. Therefore, if your main purpose is DIY and craft projects, it is better to choose a single-stage air compressor. Compared with two-stage air compressors, single-stage screw air compressors are cheaper. They come from a variety of manufacturers and range in power from 3 to 600 horsepower. Single-stage air compressors are a cost-effective solution for a variety of air compressor needs. They offer flexibility and multiple control methods, making them an excellent choice for many different applications. Therefore, when choosing an air compressor for your business, choose the 1 with the most suitable functions. Single-stage air compressors are the most affordable and easy-to-use air compressors for small to medium jobs. They also have higher compression ratios. The compression ratio is the ratio of absolute discharge pressure to absolute inlet pressure. When calculating the ratio, it takes into account atmospheric pressure and gauge pressure. The compression ratio pushes the surface area of the rotor, which increases the thrust load. Single-stage air compressors are smaller and easier to transport than two-stage units. Single-stage air compressors have 1 air intake, and two-stage air compressors have 2 air intakes. The difference between single-stage and two-stage air compressors largely depends on the number of times the air is compressed. A single-stage air compressor compresses the air once, while a dual-stage air compressor compresses the same amount of air twice.
low noise
Low noise air compressors are ideal for a variety of applications. While no air compressor is completely silent, some models are much quieter than others. For the Hitachi EC28M portable compressor, the noise level is 59 decibels. The compressor features steel rollers that protect the internal components and give it a sleek, modern look. It also has a one-gallon fuel tank and a half-horsepower drive. Noise from air compressors can be distracting and reduce productivity. It is important to choose low-noise air compressors to keep employees healthy and happy at work. While noise is an unfortunate aspect of working on the shop floor, reducing it can improve productivity. By reducing distracting noise, employees can focus on their work and communicate more effectively. That means higher quality work and happier clients. If you’re looking for a low-noise air compressor, be sure to read the tips below. Low noise air compressors are an excellent choice for businesses of all sizes. These powerful tools can run multiple tools simultaneously. The 2 water tanks are made of rust-resistant aluminum and are stackable. This air compressor is heavier and can handle large jobs with ease. It costs more than other air compressors, but it can handle a lot of work efficiently. CZPT Air Tools air compressors come with a one-year warranty and are highly recommended by contractors. Noiseless air compressors are generally more expensive than comparable products, but they are worth the extra cost. Noiseless compressors are a good option for businesses that need to avoid disturbing nearby people. For example, you might want to consider a low-noise air compressor for a dental office, which cannot tolerate noise. Fortunately, this problem can be solved by relocating the compressor to a location that is more isolated from your workspace. One brand of low-noise air compressors offers 2 models. The CZPT Air Tools 2010A features a large cast aluminum can, regulating pressure gauge, and 2 universal quick-connects. It produces 68 decibels of noise when it works. It has a large 8-gallon fuel tank capacity and has wheels and handles for easy transport. Its powerful engine produces a low noise level of 68 decibels. Another popular low noise air compressor is the Makita MAC210Q Quiet Series. This model is capable of producing up to 71.5 decibels of sound, which is the amount of air it produces at 90PSI. The MAC210Q features a durable oil-free pump and weighs just 36 pounds with a handle and wheels. These compressors are easy to move and ideal for indoor work.
RISAN Permanent Magnet Variable Frequency Screw Air Compressor: Compact, complete machine design, easy for installation, operation and maintenance. High-efficiency, energy-saving three-phase asynchronous motor specifically designed for screw compressors. The three-phase rare earth permanent magnet synchronous motor is equipped, with more effective energy-saving control, can greatly reduce the operation cost. The start-up and operation are more stable, enhance system reliability and extend compressor lifespan. The noise is lower, the vibration is smaller, the operation is more stable, and reduce the cost of maintenance. High precision airend, low noise and low vibration, it can achieve the smallest leakage area, and improve work efficiency. Multiple language control panel, easy to operate.
Model:
RK30E
Power:
22KW/30HP
Airend:
Hanbell AC
Inverter:
Zoncn/Jinlong/Veichi/Inovance
Voltage:
380V 415V etc…
Pressure:
1.6Mpa
Air Flow:
1.8m3/min
Outlet pipe diameter:
R1
Size:
1180*880*1160mm
Weight:
500kg
About us RISAN Compressor Co., Ltd. is located in HangZhou City, ZHangZhoug Province. We focus on the production of energy saving and high efficiency screw air compressors, committing to be a good example of manufacturing high quality compressor.
Our company has 2 senior engineers, 3 R&D engineers, 2 design engineers and more than 200 experienced employee now, with design production capacity of 4000 units per month. We have numerical control turrent punch press, CNC bending machine, laser cutting machine, automatic spraying line, semi-automatic welding line, robot welding station, automatic assembly line, automatic material warehouse, testing machine and other advanced equipment to guarantee efficient production and excellent quality.
FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Where is your factory?
A2: Our factory is located in Xihu (West Lake) Dis. Industrial Area, HangZhou City, ZHangZhoug, China.
Q3: How about the warranty terms of your machine?
A3: One year warranty for the machine and technical will support according to your needs in any time.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: What about product package?
A5: We will pack the products strictly with standard seaworthy case.
Q6: Can you customized the voltage of products?
A6: Yes, of course. The voltage can be customized according to your requirement.
Q7: Can you provide samples?
A7: Yes, we cam provide samples.
Q8: How long will you take to arrange production?
A8: 380V 50HZ we can delivery the goods within 7-15 days. Customized items we will delivery within 25-30 days.
Q9: Which payment term can you accept?
A9: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc.
Q10: Which trade term can you accept?
A10: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
How to Choose the Right Air Compressor
An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.
Electric motor
While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor. Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series. A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with 2 digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor. When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
Oil bath
Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.
Start/stop control
An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously. To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it. In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance. Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor. Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
Variable speed drive
A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs. In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations. One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between 40 percent and 80 percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability. A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart. A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.
8bar 250kw VSD Rotary Screw Air Compressor with German Technology
1.Product picture :
2. Product details :
1. Air end: Large rotor with reasonable length-diameter ratio, large gas production, low rotating speed, small vibration, low noise, effectively play the stability of the head, the rotor material is made of wear resistant high-strength alloy steel
2. Motor: 3 phase asynchronous motor,IP54/IP55,F class insulation,SKF over-loading bearing,output efficiency up to 95%,service factor SF=1.15,Volt. And Freq. can be customized,add oil injection port at both end of bearing shell, easy maintenance
3. VSD inverter( optional ): automatically adjust motor RMP according to real requirements, the actual power, energy -saving more than 30%,eliminate the CZPT current
4.High power cooling fan: independent external motor which is not to be burn out easily,durable high heat dissipation efficiency ensure 24 hours continuous operation in high temperature and humidity environment
5.Cooler : air cooler/ water cooler,high efficiency ,low noise,high quality aluminum material ,add axial flow fan, ensure perfect cooling effect
6.Air filter: two stage dust removal and filtering system with efficiency of up to 99.9% even in heavy-dust environment
7.oil filter high efficiency oil filter removes lubricant magazine ensure longer working life and save maintenance cost
8.Intake valve According the actual need, the gas can be automatically adjusted to reduce the operation cost
9.vibration-proof pressure gauge: accurately display the pressure value of the air compressor tanker, convenient to view and adjust to meet different work needs
10.built -in soundproof cotton inner sound-absorbing cotton .effectively reduce the noise machines operation, low noise little vibration, sounds as low as 50db
11. Intelligent PLC touch screen controller simple operation, clear operation status, 24 hours for you to work
3.Product Features:
1) High reliability
• large air end and low speed design
•SKF bearings whose service life for more than 50,000 hours , low wear and long service life
• original imported driven parts: coupling
•More than 30% heat dissipation design
2) Energy saving
• The rotor adopts European and American patent screw type line design, high efficiency, energy saving
• reasonably configure the fan , configure the minimum power on the premise of maximum efficiency
• all standard direct drive units reduce gear configuration to lower energy loss
• each unit is tested by the national energy efficiency laboratory, and each unit is guaranteed to reach the national level
4. Features & advantages for GREAT variable speed drivem( VSD) screw air compressor:
Feature and Advantage: 1)High efficient energy saving returns • adjustable air volume: with the variable speed control technology of the frequency converter, the air volume of the air compressor can be adjusted according to the actual air consumption of the user, so as to avoid the loss of unloading power and the generation of useless work • variable frequency starting: avoid frequent loading and unloading, CZPT current and torque when intermittent gas is used • low-pressure operation: the unit can save 14% energy directly by eliminating the additional pressure burden of 2bar (7% energy loss can be saved for every 1bar reduced working pressure).
2) Can be set according to the required pressure, keep the supply pressure constant • constant pressure: at the set required pressure, the unit will always maintain a constant pressure supply of ±0.1bar • when the air consumption increases, the pressure remains unchanged and the speed increases automatically to ensure the air supply demand; • when the air consumption reduced, the pressure remains the same and the speed is automatically reduced to meet the requirement
3) More reliable • variable frequency starting: avoid electrical and mechanical shocks • variable frequency speed regulation: avoid the disadvantage of the unit running at high speed for a long time • eliminating 2bar of high pressure reduces the chance of system leakage
5.Techincal parameter for GREAT VSD screw air compressor:
Model
Working pressure (Bar)
Flow Air Capacity (m3/min)
Power (Kw)
Noise (dBa)
Dimensions (mm)
Outlet pipe size
Weight (Kg)
TKBP-7F
8/10/13
1.16/1.02/0.86
7.5
65
1250*760*1202
G3/4
280
TKBP-11F
8/10/13
1.62/1.40/1.21
11
66
1250*760*1202
G1
480
TKBP-15F
8/10/13
2.5/2.0/1.8
15
69
1200*1000*1290
G1
500
TKBP-18F
8/10/13
2.92/2.7/2.2
18.5
68
1200*1000*1290
G1
640
TKBP-22F
8/10/13
3.53/3.2/2.4
22
68
900*1450*1277
G1
660
TKBP-30F
8/10/13
5.0/4.5/3.5
30
70
1250*1030*1429
G1 1/2
950
TKBP-37F
8/10/13
6.3/5.6/4.8
37
70
1250*1030*1429
G1 1/2
990
TKBP-45F
8/10/13
7.5/6.8/5.8
45
70
1250*1030*1429
G1 1/2
1150
TKBP-55F/W
8/10/13
9.8/8.8/7.2
55
72
2150*1150*1500
DN50
2400
TKBP-75F/W
8/10/13
12.3/11.0/9.0
75
75
2150*1150*1500
DN50
2500
TKBP-90F/W
7.5/8.5/10/13
16.3/15.6/14.2/11.5
90
76
2300*1250*1681.5
DN50
2800
TKBP-110F/W
7.5/8.5/10/13
20.4/20.0/17.8/14.5
110
77
3100*1540*1900
DN80
3900
TKBP-132F/W
7.5/8.5/10/13
24.0/23.0/21.0/18.1
132
77
3100*1540*1990
DN80
4100
TKBP-160F/W
7.5/8.5/10/13
27.8/27.1/25.2/21.2
160
78
3500*1650*2050
DN80
4500
TKBP-185F/W
7.5/8.5/10/13
32.5/30.5/27.0/22.5
185
78
3500*1650*2050
DN100
5100
TKBP-200F/W
7.5/8.5/10/13
35.0/33.3/30.6/26.3
200
78
3650*2000*2330
DN100
5200
TKBP-220F/W
7.5/8.5/10/13
40.7/38.2/34.5/29.8
220
78
3650*2000*2330
DN100
5300
TKBP-250F/W
7.5/8.5/10/13
45.3/43/38.1/35.0
250
78
3650*2000*2330
DN100
5400
6.Application :
7. Certification :
8. Pakcing :
9. other related products :
·fixed speed(FSD) screw air compressor ·variable speed(VSD)screw air compressor ·permanent magnet variable speed( PM VSD)screw air compressor ·2 stage compression FSD screw air compressor ·2 stage compression PM VSD screw air compressor ·low pressure screw air compressor ·diesel engine driven portable screw air compressor ·electric motor driven portable screw air compressor ·outdoor use screw air compressor ·oil free screw blower ·integrated screw air compressor for laser cutting machines
10. Exhibition:
11. FAQ : Q1: Are you factory or trade company? A1: We are factory. Q2: Warranty terms of your machine? A2: One year warranty for the machine and technical support according to your needs. Q3: Will you provide some spare parts of the machines? A3: Yes, of course. Q4: How long will you take to arrange production? A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days. Q5: Can you accept OEM orders? A5: Yes, with professional design team, OEM orders are highly welcome!
12 . factory
GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research &develop, manufacture and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad.
“GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
why you choose us ?
1. Over 60 years China professsinal manufacture for air compressor ,An ISO9000 company
2.European standard,China made &factory directly supply
3. Superior porformance &high efficiency with reasonable price
4.Low power consumptions for more output
5.Trouble free & cost saving
6.Timely pre-sale and after-sale service
7.Easy operatation &maintenance
13.Contact:
A Buyer’s Guide to Air Compressor Types
There are many types of Air Compressors, and it’s important to understand what each type has to offer. In this article, we’ll discuss single stage air compressors, low-noise compressors, and models with 2 pistons. But, before you buy an Air Compressor, be sure to read our buyer’s guide to the various types. This way, you’ll have all of the information you need to make the right decision for your business.
Single-stage air compressors
A single-stage air compressor is an excellent choice for most general-purpose purposes. They provide enough power to operate pneumatic tools, and they produce less heat. Single-stage air compressors, however, are not suitable for heavy-duty industrial uses. However, they can be used in various applications, including auto shops, gas stations, and various manufacturing facilities. They are also suitable for borewells and other high-pressure places. These air compressors are a great choice for home use and are suitable for small-scale businesses, contractors, and small shops. These compressors have continuous duty cycles, cast iron compressor pumps, and a minimum 5,000-hour pump life. They also feature advanced features, including ODP motors, Auto Start & Controls, Receiver tanks, and power cords. They have low maintenance and can save you a great deal of money. Single-stage air compressors are generally less expensive and lighter than their two-stage counterparts. Single-stage air compressors are also more portable, which is a plus for small projects. While two-stage compressors offer higher CFM, they are more powerful and bulky, making them unsuitable for small or home use. So it is essential to determine what you will use the air compressor for and decide on a model based on your needs. A single-stage air compressor is made of a piston and a tank. The piston moves rapidly inside the cylinder and exerts pressure on the cylinder. This means that the piston can’t move any faster than the air pressure outside the cylinder. The piston is designed to operate in the same way for each stage. This is a great choice for home shops and one-man automotive shops, as it allows you to control the pressure without sacrificing the pump’s life. Single-stage air compressors are often cheaper than two-stage versions, but they are not the best choice for every application. If you are only using your air compressor occasionally, you’ll find a one-stage model to be much more reliable than a two-stage model. The main difference between the 2 types of compressors is in the amount of air that each stage compresses. A two-stage air compressor will have more air storage capacity, but it will still produce more pressure.
Rotary vane compressors
Rotary vane compressors use a centrifugal pump to compress air. The rotor is set eccentrically in the housing, which almost touches the vane. As the rotor turns, the air that enters the pump is trapped between the vanes. This compressed air undergoes compression as the rotor rotates. Vanes are small pieces of carbon fiber or graphite composite. Vanes may be made of different materials depending on the application. While rotary vane pumps are not commonly used to produce compressed air, they are widely used in automotive and hydraulic applications. Chances are, you have used a rotary vane pump at some point in your life. These pumps are also common in the vacuum and compressed air industries. As a result, many people don’t realize that they’re still around. They feature slots that allow the vanes to slide in and out of the rotor. A rotary vane compressor has a drum and rotor inside. The rotor is eccentrically positioned and has slots and grooves on its surface. Its inlet and outlet ports are situated off-center, allowing the vanes to be pushed out by centrifugal force. Because the rotor rotates so quickly, air is trapped between the vanes. This air then becomes pressurized by the rotating rotor. Rotating vane compressors can be easily serviced and repaired. A simple replacement of carbon vanes requires just 15 minutes and common tools. The carbon vanes typically last 9 to 18 months, depending on system operating pressure. Before purchasing a rotary vane compressor, make sure to check whether it has been properly performance-tested and has a warranty. Generally, warranties cover the rotor/stator chambers but do not cover the vanes or air filters. You should also check if the unit is covered by a lightning or water damage warranty. Rotary vane compressors are an integral part of manufacturing industries. Many pharmaceutical manufacturing facilities depend on rotary vane compressors to control their equipment. Other industries that use rotary vane compressors include the plastics, woodworking, natural gas, and medical & dental fields. Their benefits are numerous and far outweigh any disadvantages of rotary screw compressors. For example, a rotary vane compressor can double the life of a conventional compressor.
Rotary vane compressors with low-noise models
If you are looking for a rotary vane air compressor, you have come to the right place. CZPT’s LV Series rotary vane compressors offer low-noise models, compact size, and robust integration. In addition to their low-noise features, they feature large filter systems to deliver high-quality compressed air. The LV Series models also feature CZPT’s reputation for reliability and quality. This type of compressor uses centrifugal force to operate and is limited in its top and minimum operating speeds. They are only a third as powerful as screw compressors, and their top speed limits are much lower. Furthermore, the vanes wear out easily at high speeds because there is not enough centrifugal force to seal them against the cylinder’s edges. Even at half their full capacity, they consume as much as 80% of their total energy rating. Because piston compressors produce a lot of noise, factory owners and shop owners have begun to install noise-dampening cabinets and other solutions. But, rotary vane compressors produce far less noise than a traditional vacuum, and the maintenance costs are also low. Rotary vane compressors are also extremely helpful in several industries. They are used in the automotive and auto finishing industries, as well as in dairy industries and milking machines. If you have a deep pond, a rotary vane air compressor kit can pump up to 20 feet of water. This is more than enough airflow for 2 to 5 diffusers. A 1/4 HP rotary vane kit pumps around 4.2 CFM. It also helps to increase circulation and oxygen levels in the pond. Finally, a 1/4 HP kit offers the necessary power to clean up the bottom of a pond. The rotary vane and rotary screw are the most popular air compressors today. While they are similar in many ways, they are more versatile and durable than their counterparts. They use fewer angular contact ball bearings and require less frequent maintenance than piston air compressors. Compared to piston air compressors, rotary vane and rotary screw compressors are quieter and are less expensive.
Rotary vane compressors with 2 pistons
The rotary vane and rotary screw compressors are similar in application, but both have different advantages and disadvantages. This article will compare the benefits of each and highlight the differences between them. While both are commonly used in industrial applications, rotary vane compressors are preferred by many industries. These compressors also have a wide range of uses, ranging from automotive air tool operation to milking machines. These compressors also have the advantage of being quieter than piston-powered ones. The current common rail position may not be suitable for pressure swirl injectors, but new positions have been tested and show improvements in specific energy values. Moreover, the current position is not required for external oil pumps. However, mass induction and expulsion have to be performed with utmost care. This article focuses on the design and efficiency of rotary vane compressors. You can find more information about this new design in the references mentioned below. The advantages of this type of compressor are its low cost, compact size, and easy maintenance. Hence, they are preferred in low capacity applications. Moreover, they feature integrated vanes. The rotating vanes close the air gap and compress air towards the outlet. Compared to piston-powered compressors, these units are cheaper and more reliable. Therefore, you should choose 1 with the lowest price tag. You can also opt for rotary vane compressors that are oil-free. Sliding vane compressors are another popular variant. They have a single cylinder connected to the compressor and are capable of operating at low speeds. This design also reduces the amount of friction and maintains volumetric efficiency. However, the sliding vane compressors suffer from high frictional losses. If you are looking for a more efficient rotary compressor, this is the best option. While sliding vane compressors have been in the spotlight for over a century, they are still quite young. These compressors are easy to install and maintain. They are also quieter than piston compressors. They are also cheaper than piston-driven compressors. The energy efficiency and low price make them the perfect choice for any commercial or industrial application. If you’re looking for a small, compact compressor, the rotary vane has been proven to be the best choice for your needs. You should know that it has a long service life.
